TRUCK MANUFACTURING PLANT
(ASSEMBLING OF ELECTRIC TRUCKS)
[CODE NO.3558]
An electric truck is an electric vehicle powered by batteries designed to deliver cargo.
Electric trucks have been around in niche application areas for over a hundred years, but more recently the advent of lithium ion batteries has enabled the range of electric trucks to increase to several hundred miles, making them of much wider applicability
Electric trucks are becoming a cheaper alternative to traditional trucks, while creating no local pollution. Due to the very high efficiency of electric power trains, running costs are much lower, while purchase cost is (as of 2018) similar or slightly higher. Due to their simplicity, maintenance costs are also much lower.
However, electric trucks are usually heavier than diesel trucks, the energy density of lithium ion batteries is far less, so very long range trucking requires recharging en-route, causing delays, or the swapping of tractor units.
COST ESTIMATION (ALL FIGURES THOUSAND)
Plant Capacity : 200.00 NOS/day
land & Building (8000)Sq.Mtr) : Rs. 91.00 Thousand
Plant & Machinery : Rs. 43.00 Thousand
Working Capital for 2 Months : Rs. 1.00 Cr
Total Capital Investment : Rs. 1.00 Cr
Rate of Return : 26%
Break Even Point : 34%
INTRODUCTION
BATTERY ELECTRIC TRUCKS
COMPONENTS OF ELECTRIC TRUCK
ADVANTAGES
LIMITATIONS
BENEFITS OF ELECTRIC VEHICLES
THE DRIVE SYSTEM
CONTROL SYSTEMS
BATTERY SYSTEMS
HOW DOES A CELL WORK?
PERFORMANCE OF VEHICLE BATTERY SYSTEMS
BATTERY MEMORY
TYPES OF CHARGING
CONSTANT VOLTAGE
COMBINATION CONSTANT CURRENT/CONSTANT VOLTAGE
PULSE CHARGING
CHARGER LOCATION/COUPLING OPTIONS
CHARGING METHODS
INDUCTIVE CHARGING
CONDUCTIVE CHARGING
CHARGE LEVELS
BATTERY MANAGEMENT
ACCESSORIES (POWER WINDOWS, HEATING, AIR, POWER STEERING, ETC.)
B.I.S. SPECIFICATION
PROCESS FLOW CHART
ASSEMBLING PROCESS OF ELECTRIC TRUCK
(1) TRIM ASSEMBLY LINE
THE TRIM ASSEMBLY LINE CONSISTS OF THE FOLLOWING ITEMS:
(2) CHASIS LINE ASSEMBLY
CHASSIS LINE ASSEMBLY CONSISTS OF FOLLOWING EQUIPMENTS:
(3) FINAL ASSEMBLY LINE
FINAL ASSEMBLY CONSISTS OF FOLLOWING ITEMS:
TRUCK TESTING
1. WHEEL ALIGNMENT TESTER:
2. TURNING RADIUS TESTER:
3. HEAD LIGHT TESTER:
4. SIDE SLIP TESTER:
5. DRUM TESTER:
6. BRAKE TESTER:
QUALITY CONTROL
BATTERY OPERATED VEHICLES – REQUIREMENTS FOR CONSTRUCTION
AND FUNCTIONAL SAFETY
2.0 TECHNICAL SPECIFICATIONS
ACCESS PROBES FOR THE TESTS FOR PROTECTION OF PERSONS
JOINTED TEST FINGER
MEASUREMENT OF THE INSULATION RESISTANCE USING THE TRACTION
STEP ONE
STEP TWO
HOSE NOZZLE FOR THE TEST FOR PROTECTION AGAINST WASHING
COMMITTEE COMPOSITION
COUNTRIES WITH MAJOR DEMAND FOR ELECTRIC VEHICLES
1. NORWAY
2. NETHERLANDS
3. FRANCE
4. ICELAND
5. UNITED STATES
6. DENMARK
7. SWEDEN
8. UNITED KINGDOM
9. GERMANY
10. ESTONIA
MARKET POSITION
COST-COMPARISON OF MEDIUM AND HEAVY-DUTY TRUCKS WITH
DIFFERENT POWERTRAIN OPTIONS 87
BATTERIES - CURRENT STATUS
BATTERY SIZE
CHARGING SPEED
OUTLOOK TO 2030
DEFINITION OF THE SCENARIOS
ELECTRIC VEHICLES
GLOBAL RESULTS
TRUCKS
REGIONAL INSIGHTS
CHINA AND EUROPE
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF ELECTRIC TRUCK
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF MOTOR
SUPPLIERS OF BATTERY PACK
SUPPLIERS OF MOTOR CONTROLLER
SUPPLIERS OF CHASSIS FRAME
SUPPLIERS OF REAR AXLE
SUPPLIERS OF DIFFERENTIAL
SUPPLIERS OF WHEEL
SUPPLIERS OF BATTERY CHARGER
SUPPLIERS OF LIGHT ASSEMBLY
SUPPLIERS OF BRAKES
SUPPLIERS OF CHASSIS
SUPPLIERS OF TRUCK BODY
SUPPLIERS OF WHEEL RIM
SUPPLIERS OF TYRES
SUPPLIERS OF STEERING
SUPPLIERS OF PLANT AND EQUIPMENTS
SUPPLIERS OF ASSEMBLY LINE
EOT CRANE
POWER TRANSFORMER
ELECTRICAL PANEL
ELECTRIC MOTOR
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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