ULTRAMARINE BLUE 5 MT/D
[DPR/5432/EIRI] J.C.1686
Natural ultramarine is derived from the mineral,Lapiz Lazuli, a semi precious stone which has been for Jewellery and decoration from the early times. It has been found to contain soda, silica, alumina and sulphur.
Soon after the introduction of the Leblance soda Process, blue spots resembling natural ultramarine in colour, were noticed in soda, furnaces lined with silicious matirial. This suggested the possibility of artificial ultramine.
Fabrics lose their brighness and become slightly yellow in course of time due to sunlight dirt and repeated launderings etc. To counteract this effect bluings are used eg. Ultramarine blue, Prussiam blue, and aniline blue gives more attactive finisl while ultramarine blue is the cheapest. Ultramarine blue is supplied as such in powder form. Liquid bluing is produced by dissolving an active ingredient eg. aniline dye in a suitable solvent, heated in steam facketed kettles, and is bottled in containers. Dry bluing mayt be produced by mixing and packaging the dye mixed with an extender, salt and dextrien in the required proportions. dry bluing may also be produced by dissolving the dye salt and dextrine in solvent and mixing, evaporating the solvent in a vaccum dryer, there by cakes of homogenenous bluing are obtained which crushed and packed.
Ultramarine blue is stable under alkaline conditions execept with lime. With lime calcium ultramarine is obtained, due to replacement of sodium, which is white. To inhibit this calcined china clay may be incorporated when required ultramarine is unstable towards even weak acids due to decomposition and liberation of Hydrogen sulphide. It is used in laundries, colouring scrap bars and flakes, oap powders and detergents, textile printing, bleaching and finishing of textile etc. and other indutries.
COST ESTIMATION
Plant Capacity 5.00 MT/Day
Land & Building (1000 sq.mt.) Rs.7.70 Lacs
Plant & Machinery Rs. 16.45 Lacs
Working Capital for 1 Month Rs. 21.22 Lacs
Total Capital Investment Rs. 49.47 Lacs
Rate of Return 137%
Break Even Point 24%
CONTENTS
1. INTRODUCTION
2. PROPERTIES
3. USES
4. B.I.S. SPECIFICATION
5. RAW MATERIALS & THEIS PROPERTIES
6. MARKET SURVEY
7. PRESENT MANUFACTURERS
8. RAW MATERIAL REQUIREMENT
9. MANUFACTURING PROCESS
10. FLOW SHEET FOR THE MANUFACTURE
OF ULTRAMARINE BLUE
11. PREPARATION OF ULTRA MARINE BLUE
IN LIQUID FROM PACKING & MARKING
12. PROCESS FLOW SHEET FOR ULTRAMARINE BLUE
13. MANUFACTURE OF RAW MATERIALS
14. MANUFACTUERS & SUPPLIERS OF PLANT
AND MACHINERIES
15. PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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