Industry Overview
PVC (unplasticized polyvinyl chloride) pipes and fittings are widely used in water supply, sewerage, drainage, industrial fluid transportation, and electrical applications due to their excellent resistance to corrosion and chemical attack. Unlike metallic pipes, PVC pipes are non-conductive and do not experience galvanic or electrochemical corrosion, making them suitable for aggressive environments and long-term installations.
The material is tasteless, odorless, inert, and suitable for transporting liquids intended for human consumption. Its smooth internal surface reduces flow resistance and prevents deposit buildup, providing advantages in water distribution and sewerage systems. PVC pipes are lightweight compared to conventional metal alternatives, which reduces transportation costs and simplifies installation, especially in remote locations.
PVC pipes offer durability, resistance to weather conditions, and safety benefits due to their low combustibility characteristics. They are manufactured from polymerized vinyl chloride resin and are available in various nominal sizes compatible with socket and threaded fittings. With indigenous availability of machinery and raw materials, PVC pipe manufacturing has significant demand in domestic and international markets. The product continues to be an important solution for modern water management, underground wiring, and industrial piping systems.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 2.5 MT/Day |
| Land & Building (2000 sq.mt.) | Rs. 2.75 Cr |
| Plant & Machinery | Rs. 80.00 Lac |
| Working Capital for 1 Month | Rs. 1.08 Cr |
| Total Capital Investment | Rs. 4.85 Cr |
| Rate of Return | 22% |
| Break Even Point | 60% |
Content Index
- INTRODUCTION
- PROPERTIES OF UPVC PIPES & FITTINGS
- CHLORINATED POLYVINYL CHLORIDE (CPVC)
- BUREAU OF INDIAN STANDARDS SPECIFICATIONS PLASTIC PIPES & FITTINGS
- SPECIFICATION OF UPVC PIPES FOR POTABLE WATER
- UNPLASTICIZED PVC PIPES FOR POTABLE WATER SUPPLIES-SPECIFICATION
- 1 SCOPE
- 2 NORMATIVE REFERENCES
- 3 TERMINOLOGIES
- 4 NOTATIONS
- 5 CLASSIFICATIONS OF PIPES
- 6 COMPOSITIONS
- 7 DIMENSIONS
- 8 SEALING RINGS
- 9 PIPE ENDS
- 10 PHYSICAL AND CHEMICAL CHARACTERISTICS
- 11 MECHANICAL PROPERTIES
- 12 SAMPLING AND CRITERIA FOR CONFORMITY
- 13 MARKING
- CPVC PIPES AND FITTING
- TECHNICAL SPECIFICATIONS
- CPVC PIPES & FITTINGS
- MARKET OVERVIEW OF INDIAN PLASTIC PIPES
- MANUFACTURERS/EXPORTERS
- UPVC PIPE MANUFACTURERS/EXPORTERS RAW MATERIAL SECTION
- PVC RESIN:
- DIMENSION OF UPVC PIPE
- PVC PIPE & FITTINGS DIMENSIONS (SCH 40/SCH 80)
- UPVC AND ITS BENEFITS
- 2.2 BENEFITS OF UPVC
- COMPARISON BETWEEN CPVC AND PVC PIPES
- BENEFITS OF CPVC
- PHYSICAL PROPERTIES
- HEAT RESISTANCE
- MECHANICAL PROPERTIES
- PROPERTIES OF CPVC AND PVC
- BONDING
- FIRE PROPERTIES
- COMPOSITION OF UPVC PIPE
- ADVANTAGE AND SPECIFICATION OF CPVC PIPES AND FITTING
- CPVC ADVANTAGES
- CPVC APPLICATIONS
- CPVC STANDARDS
- SPECIFICATION OF CPVC PIPES AND FITTINGD
- CPVC SCHEDULE 40 & SCHEDULE 80 PIPE SPECIFICATIONS
- APPLICATION
- SCOPE
- MATERIALS OF CONSTRUCTION
- (CPVC) CHLORINATED POLYVINYL CHLORIDE
- SOLVENT CEMENT AND WELDING ROD (CPVC)
- ASSEMBLY AND CONSTRUCTION PROCEDURES
- GENERAL SPECIFICATIONS FOR STANDARD CPVC SCHEDULE 40 & SCHEDULE 80 FABRICATED PRESSURE FITTINGS
- DIMENSIONAL SPECIFICATIONS
- PRODUCT QUALITY
- SEQUENCES IN UPVC PIPES MANUFACTURING
- RAW MATERIAL PREPARATION:
- MIXING AND BLENDING:
- EXTRUSION:
- SHAPING:
- COOLING AND SIZING:
- SURFACE TREATMENT AND FINISHING:
- QUALITY CONTROL:
- PRODUCING UPVC PIPE
- PIPE EXTRUSION PROCESS
- CONVERTING CPVC INTO PIPES AND FITTING
- CPVC EXTRUSION
- CPVC INJECTION MOLDING
- PROCESS FLOW DIAGRAM OF UPVC PIPE
- MANUFACTURING PROCESS OF UPVC PIPES IN DETAILS
- PVC COMPOUNDING
- PIPE EXTRUSION LINE:
- PIPE EXTRUSION DIE:
- SIZING EQUIPMENT:
- COOLING WATER THROUGH:
- PULLING MACHINES:
- CONTROLS:
- CUTTING DEVICE:
- COILING DEVICE:
- DETAILS OF PLASTIC EXTRUSION
- SECTIONAL VIEW OF A SIMPLE PLASTIC EXTRUDER
- TYPES OF EXTRUDERS
- SINGLE SCREW EXTRUDER:
- TWIN SCREW EXTRUDER:
- TROUBLESHOOTING SHOOTING GUIDE FOR RVPC PIPE EXTRUSION
- ADDRESSES OF PLANT & MACHINERIES SUPPLIERS
- SUPPLIERS OF MOULDS FOR PIPE FITTINGS
- SUPPLIERS OF HIGH SPEED MIXER
- SUPPLIERS OF EXTRUDER
- SUPPLIERS OF PLASTIC SCRAP GRINDER MACHINE
- SUPPLIERS OF PLASTIC INJECTION MOULDING MACHINE
- SUPPLIERS OF GENERATOR SET
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PVC RESIN
- SUPPLIERS OF CALCIUM STEARATE
- SUPPLIERS OF LEAD STEARATE
- SUPPLIERS OF PRECIPITATED CALCIUM CARBONATE
- SUPPLIERS OF PIGMENT DYE
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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