Detailed Project Report (DPR) on upvc door & windows and furniture manufacturing

Detailed Project Report (DPR) on upvc door & windows  and furniture manufacturing


UPVC DOOR & WINDOWS
AND FURNITURE MANUFACTURING
[CODE NO.3497]  



(A) UPVC DOOR AND WINDOW

UPVC WINDOW


A window is defined as an opening in the wall above the floor level, whose traditional function is to provide natural light, ventilation and vision. With advancements in technology the role of a window has broadened to include insulation against outside noise, protection from storms, prevent rain water seepage and reduce rising energy costs. It also breaks the monotony of the walls and adds to the overall aesthetics of your home.

Windows come in various shapes and styles, and the right kind of window can change the look of your room, home or office.

UPVC Windows  are  the  best  fit  for all weather conditions  prevalent  across India from salty humid corrosive  air of coastal areas  to subzero temperatures  of Ladakh to heavy rains of Cherrapunji to the hot dust storms of Central India to the cyclonic  gale winds of Orissa coast to the extremely hot deserts of Thar in Rajasthan.    

Windows are the connection between rooms and the outside world. They allow light and air into the house and enable you to see the world outside while protecting from wind, harmful rays of sun and rain. They keep us warm in the winter and cool in the summer.


COST ESTIMATION

Plant  Capacity                                                      :    UPVC DOOR & WINDOWS & FUNITURE MFG                        
land & Building  (5752 Sq.Mtr)                           :    Rs. 3.09  Cr
Plant & Machinery                                                 :    Rs. 2.05  Cr
Working Capital for 2 Months                              :   Rs. 2.10  Cr
Total Capital Investment                                      :    Rs. 7.65  Cr
Rate of Return                                                       :     41%
Break Even Point                                                  :     48%


INTRODUCTION    
(A) UPVC DOOR AND WINDOW    
UPVC WINDOW    
UPVC WINDOWS DESIGNS & STYLES:    
SLIDING WINDOW    
THE SLIDING SYSTEM CAN BE CATEGORIZED AS    
THE VARIOUS DESIGNS AVAILABLE FOR IN SLIDING WINDOWS ARE AS FOLLOWS:    
OPENABLE WINDOW    
THERE ARE VARIOUS OPTIONS IN THESE WINDOWS LIKE    
UPVC DOOR    
THERE ARE 2 TYPES OF DOORS AVAILABLE    
OPENABLE DOOR    
FRENCH DOOR    
UPVC DOORS DESIGNS & STYLES:    
DOOR/WINDOW COMPONENTS    
ADVANTAGES AND BENEFITS OF UPVC DOORS & UPVC WINDOWS:    
1. DURABLE AND STURDY    
2. EASY TO MAINTAIN    
3. INSULATION AND ENVIRONMENTALLY FRIENDLY    
4. ENHANCED SECURITY AND HAZARD RESISTANT    
5. PRICING    
1. STRUCTURAL INTEGRITY    
2. CUSTOMIZATION    
3. LONG-LASTING APPEAL    
THE BENEFITS OF USING UPVC DOORS & WINDOWS ARE AS FOLLOWS.    
OFFICE AND HOME FURNITURE    
BENEFITS OF MODULAR FURNITURE IN AN INTERIOR SPACE.    
MODULAR OFFICE FURNITURE    
TYPES OF OFFICE FURNITURE    
PORTABLE SYSTEM    
STORAGE BASED SYSTEM    
DESK BASED SYSTEMS    
TILE BASED SYSTEMS    
MODULAR STORAGE    
MODULAR HOME FURNITURE:    
PROPERTIES    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART    
(A) FOR UPVC WINDOW AND DOOR    
(B) FOR OFFICE FURNITURE    
MANUFACTURING PROCESS    
(A) FOR UPVC DOOR AND WINDOW    
FABRICATION/MANUFACTURING PROCESS FOR UPVC WINDOWS & DOORS.    
CUTTING TO SIZE    
MILLING & DRILLING    
REINFORCEMENT    
WELDING
CORNER CLEANING & TRIMMING    
AIR TIGHTENING    
HARDWARE & GLASS FITTING    
PACKING & TRANSPORTATION    
(B) FOR OFFICE FURNITURE    
RAW MATERIAL    
(1) PARTICLE BOARD    
(2) UV COATED MDF    
(3) WOOD PLASTIC COMPOSITES (WPC)    
(4) EDGE BANDING    
PRODUCTION STEPS    
(1) CUTTING AND MACHINING    
CUTING SAW    
(2) EDGE BANDING    
(3) FINISHING    
(4) VARNISHING AND PAINTING    
VARNISH ROLLR    
PAINTBOOTH    
(5) DRYING    
DRYING OVEN    
(6) ASSEMBLING    
(7) DESPATCHING
MARKET FOR UPVC DOOR AND WINDOW    
EXECUTIVE SUMMARY    
INDIA UPVC DOORS AND WINDOWS MARKET    
TRADE SCENARIO    
COMPETITION SCENARIO IN INDIA UPVC DOORS AND WINDOWS MARKET    
FUTURE PROJECTIONS AND OUTLOOK FOR INDIA UPVC DOORS
   AND WINDOWS MARKET    
MARKET CHALLENGES    
FUTURE OF THE FENESTRATION INDUSTRY    
GLOBAL WINDOW & DOOR DEMAND    
WORLD WINDOW & DOOR DEMAND (BILLION DOLLARS)    
MARKET FOR FURNITURE    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF UPVC DOOR AND WINDOW    
MANUFACTURERS/SUPPLIERS OF MODULAR FURNITURE    
SUPPLIRS OF RAW MATERIALS    
SUPPLIERS OF UPVC PROFILE    
SUPPLIERS OF G.I REINFORCEMENT    
SUPPLIERS OF HARDWARE AND ACCESSORIES    
SUPPLIERS OF CLEAR GLASS    
SUPPLIERS OF LAMINATED PARTICLE BOARD    
SUPPLIERS OF MDF BOARD    
SUPPLIERS OF WPC BOARD    
SUPPLIERS OF EDGE BANDING    
SUPPLIERS OF SOLID FURNITURE WOOD    
SUPPLIERS WOOD SCREWS    
SUPPLIERS OF WOOD ADHESIVE    
SUPPLIERS OF LACQUER THINNER    
SUPPLIERS OF WOOD SEALER    
SUPPLIERS OF PLANT AND MACHINERIES    
SUPPLIERS OF COMPLETE PLANT OF UPVC DOOR AND WINDOW    
SUPPLIERS OF MODULAR FURNITURE MAKING MACHINE    
EOT CRANE    
SUPPLIERS OF POWER TRANSFORMER    
SUPPLIERS OF ELECTRICAL PANEL    
SUPPLIERS OF COOLING TOWER    
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
PLATFORM WEIGHING MACHINE    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
JIGS AND FIXTURE    
SUBMERSIBLE WATER PUMP    
           
        
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET      
 

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