Detailed Project Report (DPR) on upvc door/windows frame

Detailed Project Report (DPR) on upvc door/windows frame
UPVC DOOR/WINDOWS FRAME
[CODE NO.4086]  
 
It needs to be well noted and understood that UPVC stands for Unplasticized Polyvinyl Chloride. This is actually a kind of chemical compound consisting of hydrogen, carbon and chlorine. UPVC is an ideal material that produces doors and windows as it is accompanied by several benefits. The interior designing industry offers a premium and comprehensive range of UPVC doors and windows suitable for every type of building and space. These windows are much suitable for healthcare sector buildings, retail stores, hospitality establishments, homes as well as offices. The best of cutting edge designs offer the best of form and functionality to the customers of UPVC door and window frames. 
 
The UPV doors and window frames have features such as thermal insulation, high durability, acoustic insulation, maintenance-free, stylish aesthetics, structural stability, good drainage system, eco-friendly, energy efficient, good safety and security mechanisms, and much more. It needs to be well noted that the UPVC windows are excellent and hold double-sealed mechanisms. They provide good amount of insulation against noise. These doors and window frames have high durability and structural stability as they are energy efficient. 

It is important to note down the advantages associated with the use of UPVC door and window frames. These doors and window frames have anti-pollution advantages, privacy advantages, energy saving advantages as well as safety and security linked advantages. Most manufacturers of these window frames and doors have strategic business units having the best of aluminium and wood substrates. Many organizations are now providing UPVC door and window frames for residential as well as commercial spaces. 

The different types of window glass frames range from laminated windshields to tempered glasses for sidelights and and backlites as well as different value added glasses (such as acoustic, solar control, and few more). Most organizations manufacturing UPVC doors and window frames believe in providing 360 degree fenestration solutions to its clients. These organizations make sure to understand the needs and requirements of the customers without compromising on quality. Most manufacturers of these doors and windows have the best of experience in this industry. The organizations manufacturing these doors and windows have the highest levels of dealings, operations and diligent integrity solutions in this industry. 

It should be well noted that UPVC has several advantages over materials such as wood and others. Some of these advantages are low maintenance, cost effectiveness, recyclable, noise resistant, weather resistant, heat resistant and others. UPVC is easy to produce and is very economical as compared to timber. This material is known to be eco friendly and prevents deforestation by reducing the use of timber and wood for manufacturing doors and windows. 

UPVC differs from PVC as it is produced from different range of chemicals. This material is known to be eco friendly in nature and prevents deforestation by reducing the use of wood and timber for manufacturing doors and windows. Thus, the manufacturers of UPVC make sure that the needs and requirements of the customers are well understood so that there is guaranteed satisfaction. 
 
COST ESTIMATION
 
 
Plant Capacity                            800 Kgs/Day  
Land & Building (1200 sq.mt.)  Rs. 1.67 Cr    
Plant & Machinery                      Rs. 77 Lac 
Working Capital for 1 Month    Rs. 40 Lac 
Total Capital Investment          Rs. 2.90 Cr 
Rate of Return                          23%
Break Even Point                      66%
 
INTRODUCTION
(A) UPVC DOOR AND WINDOW
UPVC WINDOW
UPVC WINDOWS DESIGNS & STYLES:
SLIDING WINDOW
THE SLIDING SYSTEM CAN BE CATEGORIZED AS
THE VARIOUS DESIGNS AVAILABLE FOR IN SLIDING WINDOWS 
   ARE AS FOLLOWS:
OPENABLE WINDOW
THERE ARE VARIOUS OPTIONS IN THESE WINDOWS LIKE
UPVC DOOR
THERE ARE 2 TYPES OF DOORS AVAILABLE
OPENABLE DOOR
DESIGNS OF:
SLIDING DOOR
DESIGNS OF
FRENCH DOOR
UPVC DOORS DESIGNS & STYLES:
UPVC DOORS ARE AVAILABLE IN VARIOUS STYLES AND DESIGNS:
DOOR/WINDOW COMPONENTS
THE FOLLOWING THINGS ARE USED IN MAKING A GOOD UPVC DOOR 
  & WINDOW:
UPVC AND ITS PROPERTIES
MARKET OVERVIEW FOR UPVC DOOR AND WINDOW
WORLD WINDOW & DOOR DEMAND (BILLION DOLLARS)
SCENARIO OF UPVC
ADVANTAGES AND BENEFITS OF UPVC DOORS & UPVC WINDOWS:
INSTALLING UPVC WINDOWS AND WINDOWS MANY ADVANTAGES 
   AND BENEFITS WHICH INCLUDE:
KNOW MORE OF ENERGY EFFICIENCY AND SOUND PROOFING 
    OF UPVC WINDOWS:
ADVANTAGES:
1. DURABLE AND STURDY
2. EASY TO MAINTAIN
3. INSULATION AND ENVIRONMENTALLY FRIENDLY
4. ENHANCED SECURITY AND HAZARD RESISTANT
5. PRICING
DISADVANTAGES:
1. STRUCTURAL INTEGRITY
2. CUSTOMIZATION
3. LONG-LASTING APPEAL
THE BENEFITS OF USING UPVC DOORS & WINDOWS ARE AS FOLLOWS.
TYPES OF UPVC DOORS AND THEIR FEATURE
TYPES OF UPVC DOORS
SLIDE-AND-FOLD DOORS
KEY FEATURES
EASY TO OPERATE
SECURITY
PANORAMIC VIEW
LOW-MAINTENANCE
VARIED USES
FRENCH DOORS
KEY FEATURES
SECURITY
LONG LIFE-SPAN
LOW-MAINTENANCE
OPTIMAL DAYLIGHTING AND AIR CIRCULATION
VARIED USES
SLIDING DOORS
KEY FEATURES
SPACE-SAVER
SEAMLESSLY BRINGS THE OUTDOORS WITHIN
PROTECTION FROM POLLUTION
NATURAL LIGHT
EASY ACCESS
VARIED USES
CASEMENT DOORS
KEY FEATURES
ENERGY-EFFICIENT
NOISE-INSULATION
LONG LIFE-SPAN
VARIED USES
LIFT-AND-SLIDE DOORS
KEY FEATURES
WEATHER SEALING
UNOBSTRUCTED VIEW
HEAVY -DUTY HARDWARE
MANUFACTURING PROCESS OF UPVC WINDOWS AND DOORS
DISTINCTS STAGES OF UPVC MANUFACTURE
FORMATION OF THE RESIN COMPOUND:
EXTRUSION OF UPVC PROFILES:
PACKAGING AND DISTRIBUTION
MAKING OF REINFORCED PROFILES
DETAILS OF UPVC PROFILE MANUFACTURE AND FABRICATION
PROCESS FLOW CHART
FOR UPVC WINDOW AND DOOR FRAME
MANUFACTURING PROCESS FOR UPVC WINDOW/DOOR FABRICATION
FOR UPVC DOOR AND WINDOW
FABRICATION/MANUFACTURING PROCESS FOR UPVC WINDOWS & DOORS
CUTTING TO SIZE
MILLING & DRILLING
REINFORCEMENT
WELDING
CORNER CLEANING & TRIMMING
AIR TIGHTENING
HARDWARE & GLASS FITTING
PACKING & TRANSPORTATION
MANUFACTURERS/SUPPLIERS OF UPVC DOOR AND WINDOW FRAME
ADDRESSES OF RAW MATERIALS SUPPLIERS
SUPPLIERS OF UPVC PROFILE
SUPPLIERS OF G.I REINFORCEMENT
SUPPLIERS OF HARDWARE AND ACCESSORIES
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
 
APPENDIX – A:
 
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
 

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