VALUE ADDED FOOD PRODUCTS FROM JACKFRUIT AND PINEAPPLE
[EIRI/EDPR/4732] J.C.: 2952XL
The jackfruit is native to parts of South and Southeast Asia and is believed to have originated in the rainforests of Western Ghats of India and is cultivated throughout the lowlands in South and Southeast Asia. Major jackfruit producing countries are Bangladesh, India, Myanmar, Nepal, Thailand, Vietnam, China, Philippines, Indonesia, Malaysia and Sri Lanka. Jackfruit is also found in East Africa as well as throughout Brazil and Caribbean nations such as Jamaica. Jackfruit is the national fruit of Bangladesh and is one of the three auspicious fruits of Tamil Nadu in India along with Mango and Banana.
The Jackfruit is a multi-purpose species providing food, timber, fuel, fodder, and medicinal and industrial products. The primary economic product of Jackfruit is the fruit which is used both when mature and unripe. Every part of the fruit and tree has health and economic value. Jackfruit seeds (nuts) can be roasted like chestnuts, or boiled. The fruit pulp is sweet and tasty and used as dessert or preserved in syrup. The fruits and seeds are also processed in a variety of ways for food and other products. Jackfruit value added products include chips, papads, pickles, ice-cream, jelly, sweets, beverages like squash, nectar, wine and preserved flakes etc. Additionally, Jackfruit leaves, bark, inflorescence, seeds and latex are used in traditional medicines. The wood of the tree is also used for various purposes. It is a nutritious fruit that is rich in carbohydrates, proteins, potassium, calcium, iron, and vitamin A, B, and C. Due to high levels of carbohydrates; jackfruit supplements other staple foods in times of scarcity in some regions. The flesh of the jackfruit is starchy and fibrous, and is a source of dietary fibre.
Despite the richness, massive market potential, and unlimited number of benefits that Jackfruit provides, it’s still an unorganized market, thus leaving many opportunities to foray & expand across India and worldwide with its untapped and innovative products that have a huge market scope and scalability.
COST ESTIMATION
Plant Capacity 1000 Kg/Day
Land & Building (4000 sq.mt.) Rs. 1.96 Cr
Plant & Machinery Rs. 2.32 Cr
Working Capital for 2 Months Rs. 81.74 Lac
Total Capital Investment Rs. 5.39 Cr
Rate of Return 36%
Break Even Point 55%
CONTENTS
INTRODUCTION
USES OF JACKFRUIT
VALUE-ADDED PRODUCTS:
EXPORT MARKETS FOR VALUE-ADDED PRODUCTS:
LATEST TECHNOLOGICAL INNOVATIONS LEADING TO NEW PRODUCTS
POLICY INITIATIVE SUGGEST
NATIONAL INSTITUTE FOR JACKFRUIT DEVELOPMENT
PROCESS FLOW FOR SOME JACKFRUIT VALUE ADDED PRODUCTS
VERITIES OF JACKFRUIT IN INDIA AND THEIR CHARACTERISTICS
VALUE ADDED FOOD PRODUCTS FROM PINEAPPLE
INTRODUCTION
PROCESSED PINEAPPLE PRODUCTS:
BASIS OF OPERATATION
THE PINEAPPLE PROCESSING PROCESS
PINEAPPLE WINE MANUFACTURING
PROCESS FLOW SHEET OF PINEAPPLE WINE PRODUCTION
GENERAL PROCESS FLOW DIAGRAM OF WINE PRODUCTION FROM PINEAPPLE
PROCESS DESCRIPTIONS OF WINE PRODUCTION FROM PINEAPPLE FRUIT
P & I DIAGRAM FOR WINERY
WINE PACKAGING
EFFLUENT GENERATED AND TREATMENT PROPOSED
MASS AND ENERGY BALANCE
MARKET OVERVIEW
MAJOR PLAYERS
AVAILABILITY OF TECHNOLOGY/KNOW HOW
SPECIFICATION OF PACKAGING MATERIAL
AVAILITY OF FRESH FRUITS AND VEGETABLES CHART IN INDIA
FOREIGN EQUIPMENT MANUFACTURERS
POTENTIAL USERS OF INTERMEDIATE PRODUCT
OVERVIEW MARKET
PROCESSING
LIST OF MACHINERY & EQUIPMENTS
PLANT PROJECT LOCATION
DOCUMENTS REQUIRED FOR LICENSES
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PACKAGING TYPES
MANUFACTURES PROCESSING MACHINES
SOME OTHER INTERNATIONAL SUPPLIERS OF PLANT AND MACHINERY
EFFLUENT TREATMENT AND DISPOSAL
MANPOWER
UTILITIES
QUALITY CONTROL PROCEDURE/PARAMETERS
SWOL ANALYSIS
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
CLEARANCE REQUIRED
ORGANIZATION CHART
PLANT LAYOUT
TURNKEY CONSULTANT
IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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