VEGETABLE OIL COMPLEX (PALM KERNEL & SOYABEAN) SEED CLEANING, STORAGE SILO, OIL EXPELLER, SOLVENT EXTRACTION PLANT, OIL REFINERY
[EIRI/EDPR/4519] J.C.: 2736US$
INTRODUCTION
Vegetable oil and fat resources are indispensable to mankind as a source of nutrient and industrial raw materials. Crude vegetable oil obtained from various oil milling units is further refined before use for edible purposes. Refined edible oil is a process where free fatty acids are volatized, condensed and recovered simultaneously with vacuum de-colouring operation. Sometimes, refining process is limited to simple physical treatment such as heating and filtering in regard to refining of superior quality of crude oil. Generally, the cake in the oil is separated by centrifuge, decolouring by active clay and steam deodorization at high temperature in vacuum up to 5 mm. Hg.
COST ESTIMATION
Plant Capacity Palm Kernel Seed 88 MT./Day
Soyabean Seed 120 MT./Day
Land & Building (17,610 sq.mt.) US$ 23.06 Lac
Plant & Machinery US$ 30.74 Lac
Working Capital for 0.5 Months US$ 18.29 Lac
Total Capital Investment US$ 74.19 Lac
Rate of Return 37%
Break Even Point 50%
CONTENTS
INTRODUCTION
USES/BENEFITS/CHARACTERISTICS
MARKET OVERVIEW
COMPOSITION AND PROPERTIES
FORMULATION
SPECIFICATIONS
RAW MATERIALS
PROCESSING OF PALM KERNEL
OIL SEED CLEANING AND STORAGE
EXPELLER – OIL EXTRACTION
SOLVENT EXTRACTION SYSTEM
OIL REFINERY
MANUFACTURING PROCESS/PROCESS FLOW
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
WASTE GENERATION & MANAGEMENT/GREEN BELT
PLANT/MACHINERY (BROADLY)
TURNKEY CONSULTANT/CONTRACTOR/SUPPLIERS
UTILITIES PER MONTH (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE
ENVIRONMENTAL & SOCIAL (E&S) RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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