Detailed Project Report (DPR) on Vinyl Gloves

Detailed Project Report (DPR) on Vinyl Gloves

VINYL GLOVES

[EIRI/EDPR/4362] J.C.: 2548XL


INTRODUCTION

Vinyl gloves are an incredibly popular type of disposable gloves, both for domestic and industrial use. Not only are they very affordable, they’re also suitable for protecting hands in a range of applications. Disposable vinyl gloves are particularly popular in workplaces where the regular donning and removal of gloves is required, such as in food handling roles, personal care, domestic work, hairdressing, dentistry and more.

Made from PVC (polyvinyl chloride), vinyl gloves are treated with a plasticiser to make them more elastic. The end result is a waterproof glove which is resistant to a range of low-level chemicals, alcohols, biohazards (including pathogens found in bodily fluids), detergents, and more.

Although they tend to be less robust, less elastic, and less form-fitting than other glove varieties, vinyl gloves offer a range of important benefits over alternatives such as latex and nitrile gloves. Vinyl gloves are some of the most affordable disposable safety gloves on the market, and as such, are a popular choice for applications which require a high turnover of gloves and where there is a low risk of exposure to more hazardous materials such as strong chemicals or micro-organisms. 

Vinyl gloves do not pose the risk of latex allergies, and are also chemical accelerator free; they are unlikely to cause the most common of allergic reactions to safety gloves.

Powder is generally added to gloves to help with donning and removal, making them less likely to tear. However, powder can be a potential hazard for some workplaces; most commonly those where powder particles pose a threat to work surfaces or materials, or where powder particles become airborne and increase the risk of allergic reactions. For this reason, powder free gloves may be preferred. Powder free vinyl gloves are treated with a low-friction inner coating to reduce the risk of tearing during donning and removal.

Vinyl gloves are among the most common types of disposable gloves on the market. Vinyl Gloves can be used to Housework, electronics, chemicals, aquaculture, glass, food and other plant protection, hospitals, research and other industries; Disposable glove Widely used in the installation of semiconductor, precision electronic components and instruments and sticky metal ware operation, high-tech product installation and commissioning, Disc drives, composite materials, LCD display, circuit board production lines, optical products, laboratories, hospitals, beauty salons and other fields.

Product features

? Comfortable to wear, prolonged wear will not cause skin tightness. 

? Does not contain amino compounds and other harmful substances, minimal allergies

? Strong tensile strength, puncture resistance, not easily damaged

? Good sealing, the most effective to prevent dust from emitting

? Superior chemical resistance, resistance to certain pH

? Silicon-free ingredients, there is a certain anti-static properties, suitable for the electronics industry production needs

The global disposable gloves market size was valued at USD 12.31 billion in 2021 and is expected to expand at a compound annual growth rate (CAGR) of 5.8% from 2022 to 2030. The growing demand for disposable gloves, especially from the healthcare industry amidst the ongoing COVID-19 pandemic, along with the rising awareness regarding healthcare-associated infections, is expected to fuel the market growth. The healthcare sector in major developing economies is anticipated to witness substantial growth on account of several factors, such as increasing investments in both the private and public sectors, rising population, the high influx of migrants, and the growing geriatric population. Furthermore, rising healthcare expenditure is projected to boost the growth of the healthcare sector, which, in turn, is estimated to augment the demand for disposable gloves.

It is intended to prepare a Feasibility Report to install 120000Pairs/ Day Vinyl Gloves production facilities as a Green Field Project. 


COST ESTIMATION

Plant Capacity                                   1,20,000 Pairs/Day

Land & Building (2780 sq.mt.)  Rs. 2.22 Cr

Plant & Machinery                             Rs. 5.65 Cr

Working Capital for 1 Month          Rs. 83.19 Lac

Total Capital Investment                 Rs. 9.28 Cr

Rate of Return                                   45%

Break Even Point                             49%


CONTENTS

INTRODUCTION

PRODUCT FEATURES

USES/BENEFITS

GLOVES-PROPERTIES, DEFECTS & REMEDIES

THE PERFORMANCE REQUIREMENTS OF GLOVES ARE:

DEFECTS AND REMEDIES

DEFECTS CAN BE CLASSIFIED BROADLY INTO:

PRODUCT INFORMATION

PHYSICAL DIMENSIONS

PHYSICAL PROPERTIES

PACKAGING-400 MM

MARKET OVERVIEW

INDIA DISPOSABLE GLOVES MARKET

PRODUCT SEGMENT REVIEW

FORM SEGMENT REVIEW

KEY BENEFITS FOR INDIA DISPOSABLE GLOVES MARKET:

MATERIAL INSIGHTS

PRODUCT INSIGHTS

END-USE INSIGHTS

REGIONAL INSIGHTS

TECHNICAL DETAILS (VINYL GLOVES)

PRODUCING THE GLOVES

CHECKING FOR QUALITY

ASTM SPECIFICATION

AQL STANDARD

FORMULATION

RAW MATERIALS

PVC POWDER

TXIB

DIISONONYL PHTHALATE

DIBASIC ESTER

CALCIUM/ZINC STABILISERS

VISCOSITY REDUCERS

RAW MATERIAL SUPPLIERS

THE RAW MATERIALS ARE AVAILABLE ON PAN INDIA MARKET

PRESENT MANUFACTURERS OF VINYL GLOVES

MANUFACTURING PROCESS STEPS/PRODUCTION LINE/PROCESS FLOW

PRODUCTION LINE

THE PRODUCTION LINE IS MAINLY CONSISTING OF 4 PARTS:

PROCESS FLOW

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT FACILITY

UTILITIES REQUIREMENT (ESTIMATED-MONTH)

WASTE GENERATION & MANAGEMENT/GREEN BELT

GREEN BELT

WATER (ESTIMATED)

WASTE (ESTIMATED)

FLUE GAS (ESTIMATED)

PLANT & MACHINERY

THE GLOVES ARE MANUFACTURED BY EITHER A

BATCH DIPPING PROCESS

CONTINUOUS DIPPING PROCESS

TESTING & QUALITY CONTROL

IN-PROCESS TESTING

PRODUCT TESTING

SUPPLIERS OF PLANT & MACHINERY/TURNKEY SUPPLIERS

SUPPLIERS OF SURGICAL GLOVE PACKAGING MACHINE

SUPPLIERS OF HOT AIR OVEN

SUPPLIERS OF PORCELAIN FORMER FOR GLOVES

GLOBAL PLANT & MACHINERIES SUPPLIERS

D.G. SETS

POWER TRANSFORMERS

WTP PLANTS

AIR POLLUTION CONTROL EQUIPMENTS

AIR CONDITIONING EQUIPMENTS

AIR COMPRESSOR

PLATEFORM WEIGHING MACHINE

MATERIAL HANDLING EQUIPMENTS

FIRE FIGHTING EQUIPMENTS

ELECTRICAL MEASURING INSTRUMENTS

INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS

APPROVAL AUTHORITY

PRELIMINARY LAYOUT

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

FLOOD AND FIRE CONTROL:

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)

POTENTIAL RISKS

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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