WATER BASED PIGMENT EMULSION MANUFACTURING AND FORMULATION FOR TEXTILE
[CODE NO.3338]
Pigment emulsions are dispersed pigment used for textile printing the pastes are processed to obtain excellent dispersion and can be easily stirred into textile binder without further grinding.
Pigment emulsion give high purity of tone and brilliant shades on fabric with suitable binder. These pastes can be inter mixed to get a variety of shades without any difficulty.
The difference between dye-stuff chemically fixed on the fibre & pigment is that, in pigment printing the ultimate fastness to rubbing or washing is wholly dependent on the mechanical adhesion of the pigment to the fibre, which is obtained by various method. Products like egg or blood albumin which have a tendency to coagulate & become insoluble on drying, may bind the pigment sufficiently to give the desired fastness. By the use of this product, a slurry of the pigment in water is incorporated into a suitable thickner & albumin is used as a binding agent.
Solvent soluble cellulose derivatives are also used on drying solvent evaporates leaving cellulose in precipitated condition, binding at the same time.
Rubber latex compound have also been used to some extent. Synthetic resin have also been rather successfully used for printing of pigment. Solvent soluble resin bind the pigment to fibre very well so that even metallic powders can be bound satisfactorily.
COST ESTIMATION
Plant Capacity : 500.00 Kgs/day
land & Building (600 Sq.ft) : Rs. 23.20 Lacs
Plant & Machinery : Rs. 20.00 Lacs
Working Capital for 1 Month : Rs. 40.54 Lacs
Total Capital Investment : Rs. 88.24 Lacs
Rate of Return : 24%
Break Even Point : 66%
INTRODUCTION
WATER BASED PIGMENT DISPERSION
USES AND APPLICAFTION
ADVANTAGE AND PROPERTIES
OF WATER BASED PIGMENT DISPERSION
TEXTILE PRINTING AND THE ENVIRONMENT
TYPES OF PRINTING INKS
OVERVIEW OF TEXTILE INDUSTRY IN INDIA
TEXTILES EXPORT
PROJECTIONS FOR INDIA IN WORLD EXPORTS
PROJECTIONS FOR DOMESTIC TEXTILES INDUSTRY
STRENGTHS
OPPORTUNITIES
VISION 2024-25
GOVERNMENT OF INDIA INITIATIVES
MARKET SIZE
INVESTMENT
GOVERNMENT INITIATIVES
ROAD AHEAD
MARKET SURVEY
FORMULATION AND PROCESS OF WATER BASED PIGMENT EMULSION 36
PIGMENT:
1. THICKENER:
2. WETTING AGENTS :
3. DISPERSING AGENT :
4. ANTI-FOAMING AGENT :
5. HYGROSCOPIC AGENT :
6. OXIDIZING & REDUCING AGENT :
7. CARRIER : TO DISPERSE DYES
8. BINDER :
9. AFTER WASHING AGENT :
10. MISCELLANEOUS AUXILIARIES :
STARCH PASTE:
PROCESS FLOW DIAGRAM
GENERAL RECIPE FOR PRINTING PASTE (BASED ON
OIL IN WATER EMULSION)
FORMATION OF PIGMENT INK FOR TEXTILE
PIGMENT DISPERSION SELECTION
BINDER SELECTION
CO-SOLVENT AND HUMECTANTS
SURFACTANT SELECTION
RHEOLOGY MODIFIER SELECTION
OTHER MISCELLANEOUS INGREDIENTS SELECTION
PUTTING THEM TOGETHER ± SYNERGIES AMONG ALL THE INGREDIENTS
TEST METHOD FOR PIGMENTED TEXTILE INKS
BASIC PHYSICAL PROPERTIES
INK AND PRINT HEAD INTERACTION PROPERTIES
SHELF LIFETIME PROPERTIES AND ACTUAL JETTING RELIABILITY TESTS
INK AND MEDIA INTERACTION PROPERTIES AND IMAGE QUALITY
DURABILITY AND PERMANENCE OF PRINTED IMAGES
REGULATORY AND SAFETY CONSIDERATIONS
OPTIONAL PRE-AND POST-TREATMENTS FOR PIGMENTED
DIGITAL TEXTILE PRINTING
WHY DEVELOP PIGMENT BASED INKS?
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
CHITOSAN
LABORATORY CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
BALL MILL
JACKETED KETTLE
HIGH SPEED MIXER
LABORATORY EQUIPMENTS
STORAGE VESSEL
BOILER 85
D.G. SETS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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