Industry Overview
Biodegradable bottles and disposable products are emerging as alternatives to conventional single-use plastic products, using plant-based and renewable materials such as sugar cane bagasse, corn starch, wood-based fibres and other agricultural residues. The report highlights the growing environmental concerns associated with plastic bottles and disposable tableware and discusses biodegradable solutions designed to reduce dependence on petroleum-based plastics.
Biodegradable bottles can be manufactured using plant-based materials, while molded bagasse products can be formed from processed fibres through moulding, drying, heating and heat-induced pressing. Inter-fibre bonding provides structural strength as well as water and oil resistance. Such products can be manufactured without binders, additives, coatings or chemical residues, providing a non-toxic alternative to conventional plastic tableware.
The report covers paper water bottles, bioplastics, biodegradable plastics, PLA and corn-starch biocompostables, bagasse products, molded pulp, thermoformed fibre packaging and biodegradable water bottles. It also addresses packaged drinking water, water quality, Indian standards, Codex requirements, reverse osmosis, manufacturing processes, quality control, pollution control, energy conservation, plant layout and machinery suppliers. The proposed project has a plant capacity of 12,000 bottles per day and combines biodegradable bottle manufacturing with related packaging and water-processing considerations.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 12,000 Bottles/Day |
| Land & Building (1200 sq.mt.) | Rs. 1.80 Cr. |
| Plant & Machinery | Rs. 1.25 Cr. |
| Working Capital for 1 Month | Rs. 18 Lacs |
| Total Capital Investment | Rs. 3.31 Cr. |
| Rate of Return | 31% |
| Break Even Point | 56% |
Content Index
- INTRODUCTION
- PAPER WATER BOTTLE
- BIOPLASTICS AND BIODEGRADABLE PLASTICS
- PLASTICS FALL INTO THREE TYPES:
- A RECIPE FOR PLA BIOPLASTICS
- BIODEGRADABLE PLASTICS
- CORN STARCH BIOCOMPOSTABLES PLA PLASTIC
- BENEFITS OF CORN STARCH BIOCOMPOSTABLES
- COMMON TYPES OF BIOCOMPOSTABLE ITEMS
- MADE FROM CORN STARCH
- COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL
- WHAT IS BAGASSE
- NEW BIODEGRADABLE PLASTIC FREE WATER BOTTLE
- PROPERTIES AND CHARACTARISTICS OF BAGASSE PRODUCTS
- DETAILS OF BAGASSE AND BAGASSE PRODUCTS
- PRODUCTION STEPS OF BAGASSE PRODUCTS:
- OVERVIEW OF BIODEGRADABLE WATER BOTTLE
- BIODEGRADABLE WATER BOTTLES MARKET IS SEGMENTED BY THE MATERIAL
- BIODEGRADABLE WATER BOTTLES MARKET IS SEGMENTED BY CAPACITY
- BIODEGRADABLE WATER BOTTLES MARKET: KEY PLAYERS
- MARKET POSITION OF PACKAGED DRINKING WATER
- QUALITY OF WATER
- MARKET POTENTIAL OF PACKAGED DRINKING WATER
- MARKET SEGMENTATION OF BOTTLED WATER IN INDIA
- PACKAGED WATER INDUSTRY MAY SEE NEW PLAYERS
- SPECIFICATION OF PACKAGED DRINKING WATER
- INDIAN STANDARD
- 1 SCOPE
- 2 REFERENCES
- 3 DEFINITIONS
- 4 HYGIENIC CONDITIONS
- 5 REQUIREMENTS
- 6 PACKING
- 7 MARKING
- PROPERTIES & CHARACTERISTICS
- BENEFITS OF THERMOFORMED FIBER
- PULP THERMOFORMING AND MOLDED FIBER PACKAGING
- DETAILS OF MOULDED PULP
- ABOUT MOLDED PULP
- MANUFACTURING PROCESS OF WATER BOTTLE PLANT FROM BIODEGRADABLE MATERIALS WITH PACKAGING
- PROCESS FLOW DIAGRAM FOR WATER BOTTLE WITH PACKAGING
- PROCESS FLOW DIAGRAM FOR WATER BOTTLE
- PROCESS OF MOLDED PULP
- SUSTAINABILITY OF MOLDED PULP
- TREATMENT SCHEME
- RAW MATERIAL
- MARKET POTENTIALITY & SELECTION
- QUALITY CONTROL & STANDARD
- QUALITY TEST:
- CHEMICAL ANALYSIS OF PRODUCT WATER TEST:
- OUTER LAB TEST:
- CHECKING PROCESS
- VISUAL EXAMINATION:
- SMELL TEST:
- LEAKAGE TEST:
- CODEX STAN 227-2001
- 1. SCOPE
- 2. DESCRIPTION
- 3. ESSENTIAL COMPOSITION AND QUALITY FACTORS
- 4. HYGIENE
- 5. LABELLING REQUIREMENTS
- POLLUTION CONTROL
- ENERGY CONSERVATION
- PROPERTIES OF WATER
- PHYSICAL PROPERTIES
- COLOR
- TASTE AND ODOR:
- DISSOLVED SOLIDS
- PH:
- GENERAL PROPERTIES OF NATURAL WATER SUPPLIES
- NATIONAL INTERIUM PRIMARY DRINKING - WATER REGULATIONS
- SECONDARY REGULATIONS PROMULATED IN 1979 BY THE EPAA
- USES
- PRINCIPLE OF REVERSE OSMOSIS
- PROCESS FLOW DIAGRAM
- MANUFACTURING PROCESS OF PACKAGING DRINKING WATER
- PROCESS FLOW SHEET
- MANUFACTURING PROCESS OF R.O. MINERAL WATER
- PRODUCT PACKAGING
- UNIT PRICE OF ONE BOTTLE (CAP: 1 LTR.)
- PLANT LAYOUT
- COMPLETE PLANT AND MACHINERY SUPPLIERS
- SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
- SUPPLIERS OF PLANT AND MACHINERY (INDIAN)
- SUPPLIERS ADDRESSES OF BAGASSE PULP BOARD
- PLANT & MACHINERY SUPPLIERS FOR PACKAGED DRINKING WATER
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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