ZIPPER MANUFACTURING UNIT

[CODE NO.3962]

Zipper manufacturing units are observed to be found across various industries (such as textiles and groceries) with modern production lines with vibrant marketing rings and dynamic research. These units are known to have capacity of about 7-8 metric tons per month. These units serve ever growing industries such as the packaging industry, handicraft industry, plastic zipper industry as well as nylon zipper industry.

The zipper manufacturing units are known to have employee strength of about 100 and 100-150 production lines. The leading manufacturing zipper units are known to have a different way of thinking. These units are known to have a functional design as well as concept opportunities to manufacturing various types of zips. The leading companies are known to have its own kind of machine technology.

It is important that the zipper manufacturing units follow product quality standards that ensure maximum satisfaction towards appropriate manufacturing approach. Most of these units are known to manufacture nylon zippers as well as plastic zippers. The best of zipper manufacturing units depict competitive pricing, prompt delivery, consistent quality, thousands of varieties, latest technological processes as well as largest distribution systems.

The zipper manufacturing units have the best of technologies to be commercially successful without overlooking environmental impacts and responsibilities. It also helps to grow sustainably while reducing the environmental impact and growth. These units are known to follow systematic frameworks to manage the immediate long term environmental impacts of the organization’s products, processes and services.

It is important for these organizations to follow framework for environmental management best practices to help organizations minimize their environmental footprints, develop business in sustainable manner, ensure compliance with relevant legislation, diminish the risk of pollution incidents, provide operational improvements, so on and so forth.

The zipper manufacturing units are known to manufacture the best of zips that promise to deliver best quality products used in the respective industries. These manufacturing units implement systems that are absolutely unique. These unit are known to follow the best of quality management procedures, testing methods, laws and regulations, certifications, environmental sustainability procedures, world class performance procedures, and others. Various qualities of zips are manufactured along with quantity orders in the best of manufacturing units set up in different industries.

The zipper manufacturing units are known to follow stringent plant and machinery infrastructure, technology parameters, preliminary expenses, pre-operative expenses, sources of finance, profitability analysis, break even analysis, employee expenses, repairs and maintenance expenses, administration expenses, selling expenses, fuel expenses, raw material cost, quantitative outputs, working capital flows, and so on. It is important to understand all these aspects extremely well while operating the zipper manufacturing units.

The zipper manufacturing units are known to calculate break even points, profitability aspects, cash flow statements, repayment schedules and well as conduct market surveys to understand the requirements of the industries. The best of zips with latest designs and patterns are manufactured by these units at reasonable prices for bulk quantities. The related technological aspects and parameters need to be understood by the technical team handling the manufacturing processes in the allocated units.

COST ESTIMATION

Plant Capacity : 96000 Pcs/day

Land & Building (600 Sq.MT) : Rs. 56.05 Lacs

Plant & Machinery : Rs. 66.94 Lacs

Working Capital for 1 Month : Rs. 1.32 Cr

Total Capital Investment : Rs. 2.79 Cr

Rate of Return : 64%

Break Even Point : 37%

INTRODUCTION

HISTORY OF ZIPPER

INVENTION OF THE ZIPPER

NAMING THE ZIPPER

THE BATTLE OF THE FLY

PROJECT LOCATION

GEOGRAPHY

CLIMATE

MAP

HOW TO REACH BENGALURU:

BY AIR:

BY TRAIN:

BY BUS:

COMPONENTS & ANATOMY OF ZIPPER

ANATOMY OF ZIPPER

COMPONENTS

COMPONENTS OF A ZIPPER

STRUCTURE OF A ZIPPER

METAL ZIPPER

PLASTIC MOLDED ZIPPER

SLIDER

ELEMENTS

TAPE

TYPES OF FUNCTION

HOW TO MEASURE A ZIPPER

STANDARD SLIDER FUNCTIONS

TYPES

MANUFACTURING PROCESS:-

MAKING OF THE METAL ZIPPERS:-

MAKING OF THE PLASTIC ZIPPERS:

TYPES OF ZIPPER USED IN APPAREL INDUSTRY

1. CONCEALED ZIPPER:

2. CONTINUOUS ZIPPER:

DIFFERENT PARTS OF ZIPPER WITH THEIR FUNCTION:

ZIPPERS CONSIST WITH THE BELOW PARTS:

ALL THE ABOVE ZIPPER’S PARTS HAVE MENTIONED IN THE BELOW WITH THEIR FUNCTIONS:

ZIPPER TAPE:

TEETH OR CHAIN:

SLIDER:

SLIDER PIN:

STOPPER:

CHARACTERISTICS OF ZIPPERS

ZIPPER PARTS AND MATERIALS:

ZIPPER TERMINOLOGY BASED ON ASTM D 2050-87:-

APPLICATION OF ZIPPERS

THE APPLICATION SCENARIO OF WIDELY USED ZIPPER SIZES AND TYPES ARE

GIVEN IN THE BELOW TABLE:

RAW MATERIALS

THE BASIC ELEMENTS OF A ZIPPER ARE:

THE MANUFACTURING PROCESS

MAKING STRINGERS — METAL ZIPPERS

MAKING STRINGERS — PLASTIC ZIPPERS

COMPLETING THE MANUFACTURING PROCESS

MANUFACTURING METHOD OF METAL & PLASTIC ZIPPERS:-

THE PROCESS SEQUENCE OF ZIPPER MANUFACTURING IS SHOWN

FOR METAL ZIPPER

METHOD 1:-

METHOD 2:-

FOR PLASTIC ZIPPER

METHOD 1:-

METHOD 2:-

MARKET SURVEY

MARKET DYNAMICS

SEGMENTATION

KEY PLAYERS

REGIONAL ANALYSIS

MARKET SEGMENTATION

GLOBAL ZIPPER MARKET, BY PRODUCT TYPE

GLOBAL ZIPPER MARKET, BY MATERIAL TYPE

GLOBAL ZIPPER MARKET, BY APPLICATION

LIST OF PRESENT MANUFACTURER IN BANGALORE

QUALITY TESTING 51

ENVIRONMENTAL CORROSION TESTING

RAW MATERIAL SUPPLIERS

NYLON FILM

FABRIC FILM

BRASS WIRE FOR TEETH MAKING

ALUMINUM WIRE/PAINTED WIRE

MONOFILAMENT

FILLER CORD

THREAD 67

MACHINERY SUPPLIERS

RAW MATERIAL PHOTOGRAPHS

NYLON FILM

FABRIC FILM

BRASS WIRE FOR TEETH MAKING

FOR TOP STOP BOTTOM STOPS

BRASS WIRE

ALUMINUM WIRE

PAINTED WIRE

MONOFILAMENT

FILLER CORD

THREAD

SLIDER

TOP/BOTTOM STOPPER FOR METAL ZIPPER

MACHIERY PHOTOGRAPHS

FULL-AUTO CNC GAPPING & STRIPPING MACHINE

FULL-AUTO H-SHAPE BOTTOM STOP PRESSING MACHINE (III)

FULL-AUTO SLIDER MOUNTING MACHINE

FULL-AUTO DOUBLE U TOP STOP PRESSING MACHINE

FULL-AUTO AIR-OPERATED TOWING ZIG-ZAG CUTTING MACHINE

PRODUCT PHOTOGRAPHS

APPENDIX – A:

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING

3. PLANT AND MACHINERY

4. FIXED CAPITAL INVESTMENT

5. RAW MATERIAL

6. SALARY AND WAGES

7. UTILITIES AND OVERHEADS

8. TOTAL WORKING CAPITAL

9. COST OF PRODUCTION

10. PROFITABILITY ANALYSIS

11. BREAK EVEN POINT

12. RESOURCES OF FINANCE

13. INTEREST CHART

14. DEPRECIATION CHART

15. CASH FLOW STATEMENT

16. PROJECTED BALANCE SHEET

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