ALUMINIUM BEVERAGE CANS
[EIRI/EDPR/1037] J.C. 9679
INTRODUCTION
Most metals beverage cans are made of Aluminum an empty Aluminum Can weights Approximately 15 gram. Today All Aluminum can are of the two piece version with Integral wall and base, which Avoids the necessary for an Internal lacquer repair strip, Permits all round decoration, and has an Inherent higher integrity than the welded scam can. The separate lid is Attached by double seaming immediately after the can has been filled. Beverage cans are produced by drawing a cup from plain Aluminum sheet and thinning or ironing, the walls to one third of the base thickness. Aluminum is ideally suited to fulfill both formability and lacquer adhesion requirements:
Standard Sizes – 100ml, 500ml, 473ml, 440ml, 375ml, 355ml, 350ml, 3330ml, 237ml, 200ml,
Cans comes in varying heights and diameters to encompass the range of capacities currently in use, however the diameters are usually one of the two standard sizes, Canada the United States. Australia and New Zealand almost universally use a diameter slightly in Excess of 65mm. This size is almost universal in these countries for soft drinks, beers and ready mixed sprit drinks. European countries mostly use a much narrower size of 52mm for soft drinks and some beers.
On Practical difficulty brought by these two different standard sizes is that cans manufactured in Europe (whose use smaller size) and exported to the US or Australia (whose use the larger size) often present their owners with cup holders that are incapable of handing must drinks in those countries.
Aluminium cans often contain an internal coating to Protect the Aluminium from beverage corrosion . Despite This coating, Trace amounts of Aluminium can be degraded into the liquid, The Amount depending on factors such as storage temperature and liquid composition. Chemical compounds are used in the internal coating of the can including types of epoxy Resins. Rollers with different profiles drives the two edges together under Pressure to make gas tight seal. Filled cans usually have pressurized gas inside, which makes them stiff enough for easy handling.
COST ESTIMATION
Plant Capacity 16,000 Nos/Day
Land & Building (1000 sq.mt.) Rs. 1.11 Cr
Plant & Machinery Rs. 19.00 Lac
Working Capital for 2 Months Rs. 36.44 Lac
Total Capital Investment Rs. 1.75 Cr
Rate of Return 25%
Break Even Point 60%
CONTENTS
INTRODUCTION
TYPES OF CANS AND THEIR USES
USES AND APPLICATIONS
B.I.S. SPECIFICATION
MARKET SURVEY
CURRENT CONDITIONS
INDUSTRY LEADERS
WORKFORCE
AMERICA AND THE WORLD
ALUMINUM BEVERAGE CANS ARE SUSTAINABLE.
ALUMINUM BEVERAGE CANS
PROVIDE MANY ENVIRONMENTAL BENEFITS.
ALUMINUM BEVERAGE CANS
EMERGING BEVERAGE CAN CATEGORIES ARE GROWING.
RE-SEALABLE CANS
PORTION CONTROL
BIG CANS FOR BIG THIRST
SLEEK CANS
CANNY BRAND DIFFERENTIATION
PEOPLE PREFER ALUMINUM BEVERAGE CANS.
GLOBAL BEVERAGE CAN MARKET REPORT
PROCESS FLOW SHEET DIAGRAMS
PLANT LAY OUT
CAN MANUFACTURING PROCESS
BEVERAGE CANS
BODYMAKER PRESS
CAN WASHING
BASE COATING AND PRINTING
COATINGS AND THEIR PURPOSES
COATING TECHNOLOGIES: VOC/HAP CONTENT AND USES
CONVENTIONAL SOLVENTBORNE COATINGS
HIGH-SOLIDS COATINGS
WATERBORNE COATINGS
ULTRAVIOLET RADIATION-CURED (UV-CURED) COATINGS
POWDER COATINGS
CHARACTERISTICS OF INTERIOR AND EXTERIOR COATINGS
INTERIOR COATINGS
EXTERIOR COATINGS
HAP EMISSIONS FROM CAN MANUFACTURING FACILITIES
HAP EMISSION SOURCES AND EMISSION REDUCTION TECHNIQUES
COATING OPERATIONS
CLEANING OPERATIONS
CAN WASHING OPERATIONS
MIXING OPERATIONS
COATING/SOLVENT STORAGE
WASTEWATER
INPUTS AND OUTPUTS FOR THE CAN MAKING UNIT PROCESS. FLOWS ARE REPRESENTATIVE FOR THE MANUFACTURING OF 1000 CANS FROM ALUMINIUM SHEET.
CUPPING PRESS
EXCEPTIONAL STABILITY
MAXIMUM RIGIDITY
FAST, SIMPLE SHUTHEIGHT CHANGES
QUICK STOPPING
EXCELLENT SLIDE/BED PARALLELISM
EASY PART REMOVAL
POSITIVE SUPPORT OF SLIDE & DIEWEIGHT
MATERIAL SAVINGS
AUXILIARY EQUIPMENT
FEATURES OF MINSTER’S H-SERIES PRESSES.
DOUBLE ACTION CUPPING PRESS SPECIFICATIONS & DIMENSIONS
DOUBLE & SINGLE ACTION SHELL PRESSES
SINGLE ACTION SHELL PRESS SPECIFICATIONS & DIMENSIONS
END CONVERSION PRESS SPECIFICATIONS & DIMENSIONS
INDUSTRIAL PRINTER
TONEJET PROCESS
COMMERCIAL PRODUCTS
POWDER COATING
ADVANTAGES AND DISADVANTAGES
TYPES OF POWDER COATINGS
THE POWDER COATING PROCESS
PART PREPARATION PROCESSES AND EQUIPMENT
POWDER APPLICATION PROCESSES
CURING
REMOVING POWDER COATING
MANUFACTURERS & EXPORTERS OF ALUMINIUM BEVERAGE CANS
SUPPLIERS OF RAW MATERIALS
ALUMINIUM SHEETS
POLYPROPYLINE
POLYETHYLINE
PRINTING INKS
LUBRICATING OIL
SULFURIC ACID
HYDROGEN FLURIDE
PAINT
INDUSTRIAL PRINTER
COATING MACHINE
D.G. SETS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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