Detailed Project Report (DPR) on B.O.P.P Self Adhesive Tapes

B.O.P.P SELF ADHESIVE TAPES

[EIRI/EDPR/1508] J.C.295, 573

INTRODUCTION

BOPP adhesive tape which is quite a recent development in the field of modern packaging. Which is rapidly replacing the cello tape due to its excellent mechanical, optical and barrier properties. It is widely accepted for the decorative, flexible packing operations and has gained a spectrum of popularity.

BOPP adhesive tape is a pressure sensitive self adhesive tape. It is a combination of pressure sensitive adhesive and BOPP film. In dry form, it is a aggressively tacky at room temperature and adheres firmly to even rough surface.

BOPP film is highly resistant to weather, heat, aerial oxidation and others. That is why it is used for packing purposes. The pressure sensitive self adhesive BOPP tape has various applications in packaging industry. It has very good properties.

Local production of Biaxially oriented film first commenced in the country toward June 1980 in Tamil Nadu and subsequently two more plants have come on stream, one each in Maharashtra and Madhya Pradesh.

The current production and market so far established for BOPP film has not kept pace with plant capacity as the plants are reportedly operating at 30 to 35% level due to various constrain. The plants have been supplied by overseas manufacturers and operate both the flat tenter and the bubble route of production. Two of the three plants which are currently operating have the lamination on their inability to produce a co-extruded heat seal coating leading to restriction in their marketability. One plant offers the full range of BOPP film in thickness ranges from 12.5 micron to 50 micron in plains and heat seal variety with one or both surface electronically treated for conversion by printing adhesive lamination and coating.

BOPP film is classified in the clear film category along with cello, PET, PP tribular and uPVC film which are popularly used by packaging industry and converters.

In a category of clear films, BOPP film has primarily encroached on the cello film market as has happened all over the world. Together with PET film it is one of the two relatively new films which are making strong inroads into the flexible packaging industry. Both BOPP and PET film are used for sound economics combined with unique properties which on a price and performance basis make unique properties. A 12 micron thick PET film has the same stiffness on that of 17 micron BOPP film. It would not be out of plate has to highlight the moisture and oxygen barrier characteristics of BOPP and PET films and also include data on yield in terms of sqm/kilo provided in each film thickness.

COST ESTIMATION

Plant Capacity            35,000 sq.mt./Day

Land & Building (750 sq.mt.)    Rs. 3.50 Lac

Plant & Machinery                    Rs. 22.00 Lac

Working Capital for 1 Month    Rs. 1.80 Cr

Total Capital Investment          Rs. 2.10 Cr

Rate of Return                          54%

Break Even Point                      36%

CONTENTS

INTRODUCTION

PROPERTIES OF BOPP USED IN PRESSURE SENSITIVE TAPE

B.O.P.P FILM USED IN PRESSURE SENSITIVE ADHESIVE TAPE

COMPARISON OF PROPERTIES BETWEEN TO, PP AND BOPP FILM

CHARACTERISTICS OF A GOOD ADHESIVE

USES AND APPLICATION

B.I.S. SPECIFICATION

MARKET POSITION

THE INDUSTRY LEADER IN BOPP FILMS

MARKET POSITION

PREAMBLE

INSTALLED CAPACITY, PRODUCTION & CAPACITY UTILIZATION OF BOPP FILM

APPARENT CONSUMPTION OF BOPP FILM

ESTIMATED DEMAND

DEMAND SUPPLY GAP

GLOBAL MARKET POSITION AND FUTURE GROWTHS OF BOPP FILM

GLOBAL GROWTH IN 7.4 MILLION TONNE BOPP FILM MARKET ABOVE THAT OF GDP

GLOBAL MARKET OF BOPP FILM

TECHNOLOGICAL FACTORS

ENVIRONMENTAL ISSUES

SOCIO-CULTURAL DRIVERS IMPACTING END-MARKET DEMAND

INDIA SCENARIO

OVERVIEW OF CHINA TAPE INDUSTRY

GLOBAL SELF-ADHESIVE TAPE MARKET

WHERE WE STAND:

PRESENT MANUFACTURERS/EXPORTERS AND DEALERS OF BOPP SELF ADHESIVE TAPES

RAW MATERIALS REQUIRED

PROCESS OF MANUFACTURE

PROCESS DETAILS:-

SAMPLING AND TESTING

SAMPLING:-

LOT:-

NUMBER OF ROLS TO BE SELECTED FOR SAMPLING

GENERAL DIRECTIONS FOR TESTING

CONDITIONING:-

QUALITY OF REAGENTS:-

DETERMINATION OF ADHESIVE STRENGTH TO METAL

OUTLINE OF THE METHOD:-

NUMBER OF TESTS:-

APPARATUS

TENSILE TESTING MACHINE:-

STAINLESS STEEL PLATES:-

PROCEDURE

PREPARATION OF STEEL PLATE:-

APPLICATION OF TEST SPECIMEN:-

CALCULATION AND REPORTING:-

DETERMINATION OF ADHESION AFTER IMMERSION IN WATER

OUTLINE OF THE METHOD:-

PROCEDURE:-

CALCULATION AND REPORTING:-

DETERMINATION OF DURABILITY

OUTLINE OF THE METHODS:-

APPARATUS:-

PREPARATION OF TEST PLATE:-

PRE-CONDITIONING:-

PROCEDURE:-

DETERMINATION OF ADHESION TO SELF

OUTLINE OF THE METHOD:-

PROCEDURE:-

CALCULATION AND REPORTING:-

DETERMINATION OF STABILITY

OUTLINE OF THE METHOD:-

APPARATUS:-

PROCEDURE:-

REPORTING:-

PROCESS FLOW DIAGRAM

FORMULATION

RAW MATERIALS

TAPE-BACKING:

1. ADHESIVE:

THERE ARE TWO ESSENTIAL REQUIREMENTS OF SUCH ADHESIVES:-

2. TACKIGYING RAISIN:

3. PLASTICIZERS:

4. MINERAL FILLERS:

METHOD OF APPLICATIONS

SELECTION OF ADHESIVE:

1. ADHESION TO THE ADHERENTS:

2. WORKING PROPERTIES OF THE ADHESIVE:

V) NECESSARY INITIAL STRENGTH AND THE DESIRED.

VI) COST:

COMPLETE PLANT SUPPLIERS FOR BOPP TAPES

PLANT LAYOUT

SUPPLIERS OF RAW MATERIAL

BOPP FILM

ADHESIVE

SUPPLIERS OF PLANT AND MACHINERIES

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

SELF ADHESIVE TAPE COATING MACHINE

LENGTH- 60' – 1320

THIS MACHINE IS SUITABLE FOR:

BOPP TAPE

DESCRIPTION

UNWINDER

CENTRE REWINDER.

COATING SYSTEM

FLAT TYPE TUNNEL

ELECTRIC MOTOR & PANEL

OPTIONAL ACCESSORIES

SEMI AUOTMATIC SLITTER-REWINDER

MODEL NO. TSR- 1320

TECHNICAL SPECIFICATIONS

ELECTRICAL FEATURES

PRODUCTION SPEED

OPTIONAL ACCESSORIES

CORE LOADING/UNLOADING MACHINE

SC:- CL1500

AUTOMATIC CORE CUTTING MACHINE

MODEL NO. AC 500

TECHNICAL SPECIFICATION

SILENT FEATURES

ROLL TO ROLL

TECHNICAL SPECIFICATION

ELECTRICAL SPECIFICATION

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)