Industry Overview
The aluminium ingot industry is a major component of the global metals sector, supplying raw materials for a wide range of applications, including aerospace, automotive, construction, and electrical components. Commercial aluminium production began in the nineteenth century, and the industry has expanded significantly with the increasing use of aluminium in manufacturing and infrastructure development.
Global aluminium ingot production was estimated at over 58 million metric tons annually, according to the report. In 2019, China, Russia, and the United States were identified as the leading producers, with combined output of approximately 29 million metric tons. China produced an estimated 15.5 million metric tons, Russia 8.5 million metric tons, and the United States 5 million metric tons during that year.
Aluminium ingots are primarily used to manufacture products such as sheets, foils, and extrusions. In 2019, the global aluminium sheet and foil market was valued at approximately $90 billion, while the aluminium extrusion products market was estimated at $74 billion. The global aluminium ingot industry was valued at approximately $31 billion in 2019, with a projected compound annual growth rate (CAGR) of 6.2% from 2020 to 2027.
Demand growth is supported by the automotive and aerospace industries, the need for lightweight materials, urbanization, and infrastructure development. Manufacturing aluminium alloys from primary aluminium and scrap provides an opportunity to produce materials with specified properties for downstream applications. A project with a stated capacity of 44MT per day requires appropriate melting and casting equipment, quality-control facilities, reliable raw-material sourcing, and compliance with applicable industrial and environmental requirements.
Cost Estimation
| Particulars | Project Details |
|---|---|
| Plant Capacity | 44 Ton/Day |
| Land & Building ( 1 Acre) | Rs. 10.58 Lacs |
| Plant & Machinery | Rs. 3.68 Cr |
| Working Capital for 2 Month | Rs. 63.97 Cr |
| Total Capital Investment | Rs. 68.06 Cr |
| Rate of Return | 31% |
| Break Even Point | 36% |
Content Index
- INTRODUCTION
- FACTORS THAT ENSURES A BRIGHT FUTURE FOR THE METAL INDUSTRY AND ALUMINUM INGOT INDUSTRY IN INDIA
- B.I.S. SPECIFICATION
- PROPERTIES
- CAST ALUMINIUM ALLOYS
- SPECIFICATIONS OF INGOTS
- ALUMINIUM INGOTS
- LIST OF ABBREVIATIONS
- TYPES OF ALUMINIUM ALLOYS
- LOW LEVEL ALLOY SYSTEMS
- CLASSIFICATION OF ALUMINIUM ALLOY
- ALUMINIUM ALLOY SPECIFICATION
- ALUMINIUM ALLOY TEMPER DESIGNATION
- CHEMICAL COMPOSITION LIMITS OF ALUMINIUM HARDNESS (MASTER ALLOYS)
- CHEMICAL COMPOSITION LIMITS OF SHEET ALLOY
- CHEMICAL COMPOSITION LIMITS OF EXTRUSION ALLOYS ALLOY
- CHEMICAL COMPOSITION UNITS OF TUBING ALLOYS
- CHEMICAL COMPOSITION
- INDUSTRY OVERVIEW
- KEY INDUSTRY REGULATIONS AND POLICIES
- MANUFACTURING PROCESS
- PROCESS FLOW DIAGRAM
- PRODUCTION PROCESS
- QUALITY ASSURANCE
- INSPECTION & TESTING
- SUPPLIERS OF PLANT AND MACHINERIES
- SKLENER FURNACE
- INGOT MOLDS
- LABORATORY TESTING EQUIPMENTS
- SUPPLIERS OF RAW MATERIALS
- ALUMINIUM SCRAP
- PICKLING CHEMICALS
- DOCUMENTS REQUIRED FOR LICENSES
- PROCESSES AND COMPLIANCES
- SETTING UP BUSINESS IN INDIA- COMPARATIVE ANALYSIS
- SETTING UP BUSINESS IN INDIA-
- PROCESSES/COMPLIANCES
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- UTILITIES
- MANUFACTURERS/SUPPLIERS/EXPORTERS OF ALUMINIUM ALLOYSUPPLIERS OF ALUMINIUM BILLET
- SUPPLIERS OF PICKLING CHEMICALS
- SUPPLIERS OF SPECROMETER
- SUPPLIERS OF POROSITY TESTING MACHINE
- SHEET DRAWING MACHINE MANUFACTURER
- GALVANIZIG PLANT MANUFACTURER
- SUPPLIERS OF PRECISION MEASURING TOOLS
- GRINDING AND FINISHING MACHINE
- PICKLING CHEMICALS
- IR COMPRESSOR MANUFACTURERS
- FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS
- WEIGHING BREIDGE MANUFACTURER
- WEIGHING MACHINES
- D.G. SET MANUFACTURERS & SUPPLIERS
- ELECRICAL GOOD & SWITCH MANUFACTURE
- ETP MANUFACTURERES
- PLANT LAYOUT
- ADDRESSES OF RELEVANT GOVERNMENT OFFICES
- ADDRESSES OF FINANCIAL INSTITUTIONS
- ORGANIZATION CHART
- IMPLEMENTATION SCHEDULE
- PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS
- ALUMINIUM PRODUCTS MANUFACTURING CONSULTANT
- PRODUCT PHOTOGRAPHS
- SWOT ANALYSIS
Appendix
APPENDIX –A
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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