Industry Overview
Repacking involves purchasing finished chemical, pharmaceutical, fine chemical, or medicinal products in bulk, transferring them into smaller packages, and selling them under the unit's own name and trademark. Products suitable for repacking may include castor oil, glycerine, Ryzol, Gentian Violet, Mercurochrome liquid, liquid paraffin, phenyle antiseptic lotion, hydrogen peroxide, and other similar products.
Repacking units are generally established on a small scale and can support large manufacturers by handling smaller-volume packaging and distribution requirements with comparatively limited capital investment. Units engaged in chemical and pharmaceutical repacking must comply with applicable registration and licensing requirements, including registration with the relevant state authorities and, for medicines, obtaining the required licence from the drug controller.
For chemical packaging, functional performance is particularly important. Containers should be non-toxic, compatible with their contents, resistant to moisture and chemical penetration, and capable of accommodating pilfer-proof closures to reduce the risk of adulteration. The project also covers chemical packaging methods, testing and analysis of packaging materials, repacking processes for selected products, plant layout and location considerations, export procedures, and project implementation planning.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 5000 Ltr/Day |
| Land & Building (1500 sq.mt.) | Rs. 2.46 Cr |
| Plant & Machinery | Rs. 64.65 Lacs |
| Working Capital for 2 Months | Rs.1.58 Cr |
| Total Capital Investment | Rs. 4.81 Cr |
| Rate of Return | 26% |
| Break Even Point | 54% |
Content Index
- INTRODUCTION
- CHEMICAL REPACKAGING
- CHEMICALS REPACKAGING BENEFITSOF USING A CONTRACT MANUFACTURE
- SPECIALIZED MANUFACTURING SERVICES:
- QUALITY CONTROL:
- OUTSOURCE PRODUCTION ACTIVITY:
- QUICK TURNAROUND:
- CHALLENGES OFPACKAGING CHEMICALS
- HEALTH HAZARDS
- PHYSICAL HAZARDS
- ENVIRONMENTAL HAZARDS
- NUMEROUS PACKAGES
- MARKETS THAT USE CUSTOM CHEMICAL PACKAGING
- TRANSPORTATION
- COMPREHENSIVE CHEMICALS PACKAGING
- GUIDELINES AND EXPORT PROCEDURE
- STARTING EXPORTS
- 1. ESTABLISHING AN ORGANISATION
- 2. OPENING & BANK ACCOUNT
- 3. OBTAINING PERMANENT ACCOUNT NUMBER (PAN)
- 4. OBTAINING IMPORTER-EXPORTER CODE (IEC) NUMBER
- 5. REGISTRATION CUM MEMBERSHIP CERTIFICATE (RCMC)
- 6. SELECTION OF PRODUCT
- 7. SELECTION OF MARKETS
- 8. FINDING BUYERS
- 9. SAMPLING
- 10. PRICING/COSTING
- 11. NEGOTIATION WITH BUYERS
- 12. COVERING RISKS THROUGH ECGC
- PROCESSING AN EXPORT ORDER
- 1. CONFIRMATION OF ORDER
- 2. PROCUREMENT OF GOODS
- 3. QUALITY CONTROL
- 4. FINANCE
- 5. LABELING, PACKAGING, PACKING AND MARKING
- 6. INSURANCE
- 7. DELIVERY
- 8. CUSTOMS PROCEDURES
- 10. DOCUMENTATION
- 11. SUBMISSION OF DOCUMENTS TO BANK
- 12. REALIZATION OF EXPORT PROCEEDS
- MARKET OVERVIEW OF CHEMICAL INDUSTRY
- THE OUTPERFORMER
- EXHIBIT 1
- GLOBALLY AND IN INDIA, THE CHEMICAL INDUSTRY TRS HAS GROWN ROBUSTLY OVER THE LONG TERM
- EXHIBIT 2
- THE INDIAN CHEMICAL INDUSTRY HAS BEEN OUTPERFORMING RELATED UPSTREAM/ DOWNSTREAM SECTORS IN INDIA
- EXHIBIT 3
- TRS HAS BEEN DRIVEN BY THE TRIPLE EFFECT OF REVENUE GROWTH, MARGIN EXPANSION AND A GROWING MULTIPLE
- THE GROWTH IS LIKELY TO CONTINUE
- EXHIBIT 4
- INDIA HAS GROWN RAPIDLY, AT AN AVERAGE OF AROUND 7% OVER THE LAST 30 YEARS, THROUGH SHOCKS AND CYCLES
- EXHIBIT 5
- PETROCHEMICALS ARE EXPECTED TO CONTRIBUTE TO ~63% OF LIQUID DEMAND GROWTH OVER THE NEXT 15 YEARS
- PACKAGING OF CHEMICALS
- DRUMS
- INTERMEDIATE BULK CONTAINERS (IBC)
- JERRY CANS
- FUNDAMENTAL DETAILS OF FEW ITEMS
- 1. CASTOR OIL:
- 2. GLYCERINE:
- 3. PETROLEUM JELLY:
- GENTIAN VIOLET
- MERCURO CHROME
- HYDRIGEN PEROXIDE
- BENEDICT SOLUTION
- REPACKING PROCESS
- 1. REPACKING OF CASTOR OIL:
- 2. REPACKING OF IODINE:
- 3. REPACKING OF GLYCERINE:
- 4. REPACKING OF PETROLIUM JELLY:
- PROCESS FLOW CHART
- CHEMICAL TESTING AND ANALYSIS OF PACKAGING MATERIALS
- CHEMICAL ANALYSES OF SUBSTANCES IN PACKAGING AND PACKAGING MATERIALS
- PACKAGING MATERIALS CHEMICAL ANALYSIS:
- ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
- CHEMICAL PACKAGING SERVICES IN INDIA
- PRINCIPLES OF PLANT LAYOUT
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW-MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- 6. TRANSPORTATION:
- 7. WASTE DISPOSAL:
- 8. LABOR:
- 9. REGULATORY LAWS:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME ATTACK:
- 14. FLOOD AND FIRE CONTROL:
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TOTAL LOAD:
- 8. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- INTRODUCTION
- PROJECT HANDLING
- PROJECT SCHEDULING
- PROJECT CONSTRUCTION SCHEDULE
- TIME SCHEDULE
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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