Complete Technology Handbook on Pipes and Tubes with Applications, Mechanics, Manufacturing and Processing with Project Profiles

Complete Technology Handbook on Pipes and Tubes with Applications, Mechanics, Manufacturing and Processing with Project Profiles

ISBN: 9788189765798

Price: 2200

Book contains chapter on The Basics of Piping System, Manufacturing of Square and Circular Pipes, SS Pipes (202/304), UPVC/CPVC and HDPE Pipe Manufacturing Unit, PVC Pipes and Fittings, PVC Conduit Pipe Manufacturing Plant, Steel Pipe Plant, Spiral Welded Pipe (HSAW Pipe), O-PVC Pipe Plant, Double Wall Corrugated (DWC) HDPE Pipes, MS Pipe and Tube, Brass Pipe Fitting, Inner Grooved Copper Tube, SS Tube Mill, LPG Suraksha Hose (Rubber Tubes - Domestic & Commer, RCC Hume Pipes, HDPE and PLB Pipe Manufacturing Unit, Asbestos Cement Pressure Pipe and Fitting, Contents, Cement Concrete Pipe, ERW Pipes, Pressure Concrete Pipes (Moulding Process), R.C.C. Spun Pipe, Salt Glazed Stoneware Pipes and Fittings, Ceramic Cores and Tubes, Glass Tubes (Glass Shells), Sewerage Pipe (Ceramic), Aluminium Collapsible Tub, C.I. Pipes, Fittings and Manholes, Conduit Pipes and Fittings by Automatic Machines, Copper Tubes and Pipes, Cold Drawn Welded Tubes Double Walled Braized Tubes, Collapsible Printed Tubes, ERW Galvanized Steel Pipes, ERW Steel Oxylance Tubes and Pipes, Ebonite Rods, Sheet and Tubes, G.I. Pipe from Scraps, Laminated Tube (Multilayer), M.S. Pipes Fitting, Galvanised M.S. Pipes Fitting for Pipes, Folding Tubes for Folding Umbrella, Oxygen Lancing Pipe, Pipe Galvanising Plant, Metallic Pipe, M.S. Pipes, Muffler and Silencer Pipes For Four Wheeler, Lightening Tube Tubular Steel Poles (Steel Tube and Poles), Steel Tubes & P.V.C. Pipes, Seamless M.S. Tubes and Pipes, HDPE Pipes & Fittings, High Pressure Hose Pipe, L.P.G. Gas Pipe, Agricultural Pipe (Kisan Pipe), Submerged Arc Welded Pipes, Plastic collapsible Tubes and Printing, Unplasticised PVC Pipe, HDPE Corrugated Pipe, Ductile Pipe, PVC Granules and Rigid Pipes, ERW Tube Mill, OCTG Tube & Fittings, Longitudinally Submerged Arc Welded Pipes (L Saw Pipes), Alloy Steel Seamless Pipes, Plant Economics of Brass Pipe Fitting, Plant Economics of CPVC Pipe and Fitting Plant, Plant Economics of Double Wall Corrugated (DWC) HDPE Pipes Plant Economics of Ductile Pipe Manufacturing Plant, Plant Economics of ERW MS Hollow Pipes, Plant Economics of HDPE and PLB Pipe Manufacturing Unit, Plant Economics of HDPE Pipe Manufacturing Unit, Plant Economics of LPG Suraksha Hose (Rubber Tubes - Domestic & Commercial), Plant Economics of MS Pipe and Tube, Plant Economics of o-pvc Pipe Plant, Plant Economics of PVC Conduit Pipe Manufacturing Plant, Plant Economics of PVC Pipes and Fittings (Production Capacity - 10 TPD), Plant Economics of Spiral Welded Pipe (HSAW Pipe), Plant Economics of SS Tube Mill, Plant Economics of Steel Pipe Plant.

Chapter 1

The Basics of Piping System

• Pipe Sizes
• Important
• The European designation
• Pipe Schedules (SCH)
• How to calculate Schedule?
• Internal Diameter (ID) of pipe
• Piping Dimensional Standards
• Dimensional Tolerances
• Nominal pipe size
• Wall Thickness
• Pressure-Temperature Relationship
• Difference between pipe and tube
• Frequently used pipe materials
• Carbon Steel
• Alloy Steel
• Stainless Steel
• Austenitic Steel
• Type 304L
• 400 Series Stainless Steel
• Ferritic Steel
• Martensitic Steel
• Duplex Stainless Steel
• Cast Iron/Ductile Iron
• Galvanized Pipe
• Titanium
• Copper, Brass, Copper Nickel Alloys
• Plastic Piping Systems
• Grades

Chapter 2

Manufacturing of Square and Circular Pipes

• Pipe Construction
• Electric Resistance Welding (ERW)
• Submerged Arc Welded (SAW)
• Seamless (SMLS)
• Important
• Fluid Flow Basics
• Hydraulic Diameter
• Reynolds Number
• Square Pipe Flow Characteristics
• Square Pipe Hydraulic Diameter
• Square Pipe Reynolds Number
• Round Pipe Flow Characteristics
• Round Pipe Hydraulic Diameter
• Round Pipe Reynolds Number
• Comparative Analysis: Square Pipe Vs. Round Pipe
• Fluid Flow Efficiency
• Pressure Drop
• Material Usage
• Cost Considerations
• Factors Influencing Pipe Selection
• Applications
• Material Compatibility
• Ferrous Pipe-Making Processes
• Iron-Making
• Steel-Making
• Pipe- and Tube-Forming Processes
• UgineSejournet Type Extrusion Processes
• Forged Seamless Pipe
• Forged and Bored Seamless Pipe
• Hollow Forged Seamless Pipe Erhardt Type Process
• Welded Pipe
• Furnace-Welded (Continuous or Butt-Welded) Pipe
• Fusion-Welded Pipe
• Electric Resistance-Welded Pipe
• Spiral Welded Pipe
• Cast Pipe
• Vertical Pit Process
• Horizontal Process
• Centrifugally Cast-Iron Pipe
• Cast-Steel Pipe
• Cold-Wrought Steel Pipe
• Nonferrous Pipe-Making Processes
• Aluminum and Aluminum Alloy Tube and Pipe
• Copper and Copper Alloy Tube and Pipe
• Hot Piercing Process
• Extrusion Process
• Cold-Drawing Process
• Other Processes
• Nickel and Nickel-Alloy Pipe and Tube
• Titanium and Titanium-Alloy Tube and Pipe

Chapter 3

SS Pipes (202/304)

• Stainless Steel Pipe and Tube Manufacturing Process
• Tube mill Process description
• Basic SS pipe types
• Seamless Pipe
• Welded Pipe
• Pressure Pipes and Tubes
• Mechanical Tubes and Pipes
• Stainless Steel Aircraft Tubing
• Hydraulic-line tubing for aircraft
• Stainless steel corrosion-resistance tubing
• 304 Stainless Steel Tubing
• Stainless Steel Fittings
• Stainless Steel Sanitary Tubing
• Applications and Benefits of Stainless Steel Tubing
• Applications of Stainless Steel Tubing
• Benefits of Stainless Steel Tubing
• Drawbacks of Stainless Steel Tubing
• Considerations When Selecting Stainless Steel Tubing
• Ductility, Strength and Toughness
• Form and Process
• Customer Preferences
• Material Cost and Availability
• Grades of SS Pipes
• Automatic Steel Pipe Making Machine

Chapter 4

UPVC/CPVC and HDPE Pipe Manufacturing Unit

• UPVC
• Most prominent applications of a UPVC
• HDPE Pipe
• Applications of HDPE Pipes
• VC Pipes
• About the production of plastic pipe
• Mixing
• Bundling
• Extrusion
• Injection molding
• Rotational Moulding
• Fabricated Fittings
• Machine used to make PVC Pipe
• Die head
• Screw barrel
• Vacuum tank
• Traction machine
• Pipe cutting machine
• Tipping machine
• High-speed heater cooler mixer
• Raw materials used in manufacturing PVC pipes
• PVC resin applications
• Products for PVC-based applications:
• Polyvinyl chloride (PVC) resin
• Titanium dioxide (TiO2)
• Calcium carbonate (CaCO3)
• PVC pipes Uses
• PVC pipes uses
• Water supply
• Drainage
• Chemical industry
• Challenges faced by PVC Pipe Manufacturers
• Competitor representative
• Quality product range
• Benefits of using PVC pipes
• Advantages of PVC water pipe
• Differences between PVC, CPVC, and uPVC
• CPVC
• UPVC
• Difference between UPVC and CPVC
• Manufacturing Process
• Mechanical Properties
• Chemistry
• Installation
• Applications
• Difference between PVC and UPVC
• Manufacturing stage
• Application
• Disposal
• Safety and Risks
• Difference between CPVC and PVC
• Lifespan
• Material Type
• Risk of breakage
• Water Effects
• Temperature
• Machinery Photographs
• Process Flow Chart

Chapter 5

PVC Pipes and Fittings

• India PVC Pipes and Fittings Market
• Types of pvc fittings
• PVC Pipe Used For
• PVC Pipes Made from
• Different Types Of Pvc Fittings
• Tees
• Elbow
• Cross
• Coupling And Connection
• Cap And Plug
• PVC pipe fittings
• Adapter (Female And Male)
• Bushings
• Nipple
• Flanges
• Hydraulic Fittings
• Hydraulic Fittings Used For
• DWV PVC Pipe Fittings
• Different Sizes of Pvc Fittings
• The Challenges of PVC Pipe Manufacturing
• Increased Extruder Friction
• Differentiating From Competitors
• Providing a Comprehensive Product Range
• DRTS PVC Pipe Production Lines
• How are PVC Pipes made?
• PVC Pipes Manufacturing Process
• Applicable Standards for PVC Piping
• Heat Tracing of PVC piping

Chapter 6

PVC Conduit Pipe Manufacturing Plant

• Difference between PVC pipe and PVC conduit
• Advantages in applications
• PVC conduit fittings and their functions
• Conduit Bodies and Juction Boxes
• Bends and Elbows
• Coupling
• Bushings and Locknuts
• Unions
• Reducers
• Straps and Clips
• Manufacturing Process
• Raw Materials Preparing
• Mixing Additives Formula
• Loading & Feeding Materials
• Extruding & Vacuum Shape
• Cooling
• Information Printing
• Cutting
• Quality Inspection
• Packing & Shipment
• Manufacturing Flow chart

Chapter 7

Steel Pipe Plant

• Steel Pipes
• Stainless Steel
• Carbon Steel
• Uses
• Key Factors
• Raw Materials
• The Manufacturing Process
• Fig. Process Flowchart
• Main production process
• of hot-rolled seamless steel pipe
• Ingot production
• Producing blooms and slabs
• Further processing
• Pipe making
• Final processing
• Quality Control
• Seamless Steel Pipe Production Process Flowchart

Chapter 8

Spiral Welded Pipe (HSAW Pipe)

• Production Methodology
• The Making of Helical Spiral
• Spiral Welded Pipe Production Porcess
• Spiral Welded Pipe Mill

Chapter 9

O-PVC Pipe Plant

• Different Types of Additives and Their Functions
• Types of additives
• The Technology
• The Benefits
• The Raw Materials of PVC
• PVC Manufacturing Process
• The Emulsion Processes of Making PVC
• Suspension Polymerization
• Emulsion Polymerization
• Bulk Polymerization
• PVC-O Plant

Chapter 10

Double Wall Corrugated (DWC) HDPE Pipes

• Uses of DWC HDPE Pipes:
• Merits of DWC HDPE Pipes
• Technical Specification of DWC HDPE Pipes
• Advantage of Dwc
• Unique Features
• Standard
• Availables Size (DWC Pipes)
• Manufacturing – HDPE Double Wall Corrugated Pipes
• Future – HDPE Double Wall Corrugated Pipes
• Joints & Fittings (DWC)
• The production process of double wall corrugated pipe
• Preparation of the raw material
• Provision of the raw material
• Receiving and storing of the raw material
• Extrusion
• Corrugation
• Calibration
• Confirmation and final product tests
• Performance and Advantages
• Single Wall Corrugated (SWC) Pipe
• Features:
• Advantages Features (SWC)
• Sizes Available
• Product Details:

Chapter 11

MS Pipe and Tube

• Features of MS Pipes
• MS Pipe Specifications
• Applications of MS Pipes:
• Properties of Mild Steel Pipes
• Pipe Manufacturing Process
• MS Pipe Making Machine
• MS Slitting Machine
• Rolling Mill Machinery

Chapter 12

Brass Pipe Fitting

• Brass Fittings Used For
• Types of Brass Fittings
• Compression Fittings
• Tee Fittings
• Elbow Fittings
• Cross Fittings
• Coupling Fittings
• Cap Fittings
• Plug Fittings
• Nipple Fittings
• Union Fittings
• Valve Fittings
• Benefits of Brass Fittings In Plumbing
• Brass Manufacturing Process
• Machining and Cutting of Brass Pipe, Bar and Tube
• Production Techniques for Brass Fittings
• The Most Advanced Feature
• Brass Pipe Fittings Making Machine
• Process Flow Diagram

Chapter 13

Inner Grooved Copper Tube

• Inner Grooved Copper Tube Standard
• Inner Grooved Copper Tube Package
• Inner Grooved Copper Tube Product Code
• Inner Grooved Copper Tube Technical Data
• Inner Grooved Copper Tube Specification
• Types of Copper Tube
• Identification of Copper Tube
• Roll Groove Joints
• Preliminary Requirements
• Benefits to use Inner Groove Copper Tube:
• Manufacturing
• Embodiment of Manufacturing Method
• Typical copper tube manufacturing process

Chapter 14

SS Tube Mill

• Use of stainless steel
• Stainless steel categories and grades
• Ferritic stainless steel
• Ferritic high temperature grades
• Duplex stainless steel
• Austenitic stainless steel
• Cr-Ni grades
• Cr-Mn grades
• Cr-Ni-Mo
• High performance austenitics
• High temperature austenitic grades
• Chromium (Cr)
• Nickel (Ni)
• Molybdenum (Mo)
• Copper (Cu)
• Manganese (Mn)
• Silicon (Si)
• Carbon (C)
• Nitrogen (N)
• Titanium (Ti)
• Niobium (Nb)
• Aluminium (Al)
• Cobalt (Co)
• Vanadium (V)
• Tungsten (W)
• Sulphur (S)
• Cerium (Ce)
• Effect on microstructure
• Stainless steel production
• Raw materials
• Ferrochrome
• Meltshop
• Hot rolling
• Hot strip rolling
• Hot plate rolling
• Annealing and pickling of hot rolled products
• Sizes of Pipes
• Sizes for Stainless Steel Tube
• Seamless tube and pipe
• Pierce and pilger rolling process
• Plug rolling process
• Stainless Steel Tube Mill Machine
• Decoiler
• Shearing and butt-welding machine
• Main driving system ss tube machine

Chapter 15

LPG Suraksha Hose (Rubber Tubes - Domestic & Commercial)

• Introduction
• Uses & Market Potential
• Raw Material
• Manufacturing Process
• Manufacturing Process
• Raw materials weighing and mixing
• Extrusion (inner tube) Linning
• Vulcanization of inner tube
• Braiding/Reinforcement
• Cementing
• Drying in steam chamber
• Extrusion (outer tube)/cover
• Mounting on Mandrel
• Vulcanisation/Curing
• Demandrelling and Quality Check
• Cutting
• Packing
• Marking
• Product Description

Chapter 16

RCC Hume Pipes

• Process of casting hume pipe
• Indian Hume Pipe Specification
• Class
• Length
• Diameter of RCC Hume Pipe
• Joints
• Design
• ISI Marked RCC Pipes
• Hume pipe selection and laying guidelines
• Types of rcc pipes manufacturing processes:
• Advantages and disadvantages of both processes
• Manufacturing
• After Molding
• Marking
• Curing
• Quality Control and Standards
• External Load Crushing Strength Test
• Hydrostatic Test
• Concrete Pipe Making Machine

Chapter 17

HDPE and PLB Pipe Manufacturing Unit

• Advantages of Prime PLB HDPE Duct
• Specifications - HDPE Ducts
• Major Applications of HDPE Pipes are:
• Agriculture
• Submarine & Underwater Pipeline
• Gas/Compressed Air System
• Hydro-Transport Systems
• Chemicals & Edibles Transport
• Effluent & Waste Water Disposal Systems
• HDPE Pipe Production Waste
• HDPE pipe production equipments
• Single Screw Extruder
• Extruder Die
• 6/9M Vacuum Calibration Tank
• 6/9M Spray cooling tank
• Planetary Cutter
• HDPE-PPR Pipe Extrusion Lines
• Features
• HDPE pipe manufacturing process flow chart

Chapter 18

Asbestos Cement Pressure Pipe and Fitting

• Indian Standard Number with Product Title and Number of Amendments
• Raw Materials/Components
• Infrastructure for production
• Trenches for Laying Asbestos Cement Pipes
• Jointing of Asbestos Cement Pipes
• Cast Iron Detachable Joints
• Asbestos Cement Coupling
• Laying of Fittings
• Anchorages for Asbestos Cement Pipe
• Manufacturing Process and In-process Quality Controls
• Asbestos Cement Pipe Making Machine

Chapter 19

Cement Concrete Pipe

• Types of Concrete Pipes
• Prestressed Concrete Cylinder Pipe (PCCP)
• Reinforced Concrete Cylinder Pipes (RCP)
• Reinforced Concrete Noncylinder Pipes
• Pretensioned Concrete Cylinder Pipe
• Advantages of Concrete Pipes
• Types of Prestressed Concrete Pipes
• Prestressed Concrete Lined Cylinder Pipes
• Prestressed Concrete Non-cylinder Pipes
• Concrete Pipes Manufacturing
• Manufacturing Methods of Prestressed Concrete Pipes
• Monolyte Construction
• Two Stage Construction
• Uses of Prestressed Concrete Pipes

Chapter 20

ERW Pipes

• Benefits of ERW GP Pipes and Tubes
• Manufacturing Process of ERW Pipes
• Manufacturing Process

Chapter 21

Pressure Concrete Pipes (Moulding Process)

• Types of Pre-stressed Concrete Pipes
• Advantages of Pressure Pipes
• Lined Cylinder Pipe (L-301) Features
• Advantages
• Joints
• Standard Joint for L-301, E-301 and B-303
• Deep Joint
• The Manufacturing Process
• Longitudinal Prestressing
• Batching & Mixing of concrete
• Spinning
• Demoulding
• Core Curing
• Winding
• Coating
• Curing
• Hydrostatic Testing
• Prestressed Concrete Cylinder Pipe Manu-facturing Process
• Bar-Wrapped Concrete Pressure Pipe

Chapter 22

R.C.C. Spun Pipe

• Technical Aspects
• Process of Manufacture
• Manufacturing Process Gallery
• RCC Spun Pipe Making Machine
• Concrete Feeding Conveyor for RCC pipe Making Machine
• Mould For RCC Concrete Spun Pipe Mould
• Manufacturing Process

Chapter 23

Salt Glazed Stoneware Pipes and Fittings

• Introduction
• Uses & Applications
• Uses
• Reasons why Stoneware Pipes 
• Longevity
• Structural Integrity
• Corrosion Resistance
• Good Flow Characteristics
• Abrasion Resistance
• Fire Resistant
• BIS Specification
• Hydraulic Test
• Absorption Test
• Acid Resistance Test
• Alkali Resistance Test
• Crushing Strength
• Tolerance in Internal Diameter
• Tolerance on length
• Tolerance on Thickness
• Deviation from straightness
• Glazing
• Transparent Glazing
• Lead glazing
• Salt glazing
• Opaque Glazing
• Laying of SW Pipes
• Manufacturing Process
• Shaping
• Drying and glazing
• Firing
• Subsequent treatment
• Tunnel kilns
• Recycling in the ceramic industry

Chapter 24

Ceramic Cores and Tubes

• Features
• Benefits
• Pipes made from ROCAR® Silicon Carbide Ceramics
• Tubes made from Rubalit® Alumina Ceramics
• Silicate Ceramic Thermo-couple or Circuit Breaker Tubes
• Ceramic multi-channel Tubes for Filtration
• Ceramic Machining
• Principles of Ceramic Machining
• What is Ceramic Machining?
• Why Ceramics Have to be Machined
• How is Ceramic Machining Performed?
• Making Ceramics
• Mixing
• Sintering
• Considerations in Ceramic Machining
• Deformation in Ceramic Products
• Cracking in Ceramic Products
• Foaming in Ceramic Products
• Ceramic Machining Methods
• Abrasive Machining
• Grinding Process
• Honing Process
• Ultrasonic Machining Process
• Lapping and Polishing Process
• Liquid Abrasive Jet-Cutting Process
• Non-Abrasive Machining
• Electrical Discharge Machining (EDM)
• Laser Beam Cutting
• Friction Cutting and Microwave Cutting Processes
• Combined Methods
• Thermally-Assisted Turning Process
• Mechanical-Electrical Discharge
• Chemical-Electrical Discharge
• Green Ceramic Machining (GCM)
• Guidelines for Machining Ceramics
• Results of Incorrect or Improper Machining of Ceramics
• Categories and Types of Ceramics
• Pottery Ceramics
• Earthenware
• Porcelain
• Stoneware
• Advanced Ceramics
• Fire Bricks
• Tungsten Carbides
• Bone China
• Glass Ceramics
• Silicon
• Silicon Carbide
• Silicon Nitride
• Boron Carbide
• Structural Ceramics
• Refractory Ceramics
• Electrical Ceramics
• Magnetic Ceramics
• Abrasive Ceramics
• Advantages, Disadvantages and Applications of Ceramics in Ceramic Machining
• Advantages of Ceramics in Ceramic Machining
• Disadvantages of Ceramics in Ceramic Machining
• Applications of Ceramics in Ceramic Machining
• The Difficulties of Machining Ceramics
• Ceramics Manufacturing
• Injection Molding
• Slip Casting
• Dry Pressing
• The Stages of Ceramics Processing
• Milling
• Sizing, Batching and Mixing
• Forming
• Glazing
• Firing

Chapter 25

Glass Tubes (Glass Shells)

• Manufacturing Process
• Drawing direction horizontal
• Drawing direction downwards (down-draw)
• Drawing direction vertically upwards (vertical drawing)
• Further procedures
• Modifying
• Applications

Chapter 26

Sewerage Pipe (Ceramic)

• Advantages of ceramic pipelines
• The disadvantages of ceramic sewage
• Manufacturing Procedure
• Raw Materials
• Raw Materials Preparation
• The shaping of Pipes:
• Drying
• Glazing and Setting
• Firing
• Final Inspection

Chapter 27

Aluminium Collapsible Tubes

• Uses & Applications
• Production Process of aluminium tubes
• Mechanical process
• Mechanical process
• Internal coating
• Printing process
• End of the line

Chapter 28

C.I. Pipes, Fittings and Manholes

• Benefits
• Uses
• Cast iron pipes for water supply
• Sand spun cast iron straight pipes
• Continuous cast iron straight pipes
• Cast iron pipes for drainage
• Types of Cast Iron
• Grey Cast Iron
• White Cast Iron
• Ductile Cast Iron
• Wrought Iron
• Mondi Iron
• Jointing of Cast Iron piping
• Applicable Codes and Standards
• Manufacturing process of pipes
• Manufacturing process of ductile iron pipe:
• Manhole manufacturing
• Raw Materials
• Design
• The Manufacturing Process
• Pattern making
• Mold preparation
• Melting/pouring
• Cooling
• Finishing
• Quality Control
• Byproducts/Waste

Chapter 29

Conduit Pipes and Fittings by Automatic Machines

• Introduction
• Products and its application
• Industry outlook and trend
• Raw material requirements
• Manufacturing process
• Automatic Pvc Pipe Socketing Machine
• 75 HP Pipe Plant
• Pvc Extruder
• Plastic Pipe Extrusion Line
• PVC Conduit Pipe Plant

Chapter 30

Copper Tubes and Pipes

• Copper Tube Production Process
• Continous Casting and Rolling
• Combined drawing
• Drawing the final product
• Coiling the tubes into Level Wound Coil (LWC) or Pancake coil (PC)
• Annealing
• Packing

Chapter 31

Cold Drawn Welded Tubes Double Walled Braized Tubes

• Manufacturing Process of Cold Drawn Steel Tube
• Step 1: Raw material preparation
• Step 2: Heating
• Step 3: Piercing
• Step 4: Pulling
• Step 5: Cut
• Double Walled Braized Tubes 
• Reference Numbers
• T Annealing line A Elongation line
• Tube Brazing
• How Does Tube Brazing Work?
• Plan for Expansion and Contraction
• Clean the Metals
• Flux the Parts
• Assemble Parts for Brazing
• Braze the Parts
• Clean the Brazed Joint

Chapter 32

Collapsible Printed Tubes

• Uses & Applications
• Adhesives and Rubber Solutions Industry:
• Toiletry & Cosmetics:
• Food Products:
• Pharmaceutical Industry:
• Paints and Inks:
• Metal Tubes
• Aluminum Tubest
• Plastic Tubes
• Plastic tubes
• Laminate tubes
• The processes of making collapsible aluminum tubes
• Step #1: Slug Extrusion, Tube Trimming & Annealing
• Step #2: Internal Lacquer
• Step #3: External Coating & Printing
• Step #4: Capping
• Step #5: Latex Lining
• Aluminium collapsible tube production line
• Automatic Tube Heading Machine
• Laminated Tubes Making Machine

Chapter 33

ERW Galvanized Steel Pipes

• Use & Application Of Steel Pipes/Tubes
• ERW Pipes and Tube Manufacturing Process
• High-Frequency Welding Process
• High-Frequency Induction Welding
• High-Frequency Contact Welding
• Rotary Contact Wheel Welding Process
• Cold-forming
• Passage of current
• Forming
• Welding
• Sizing and Cutting
• Pipe Production Process

Chapter 34

ERW Steel Oxylance Tubes and Pipes

• Principles of operation
• Characteristics
• Oxygen lance tube for decarburizey
• Oxygen lance tube are used for opening furnace tap holes
• Oxygen lance tube for cleaning ladle well blocks
• Oxygen lance tube are used for unclogging tundish nozzles
• Oxygen lance tube are used for cutting skulls
• Oxygen lance tube are used for cleaning up spillages
• Oxygen Lance and Blowing Practice

Chapter 35

Ebonite Rods, Sheet and Tubes

• Properties
• Applications
• Manufacturing Processes of Ebonite Rods
• Mix natural rubber, sulfur and ebonite powder using a roll
• Cut the mixture into thin rectangles
• Set up and adjust the extruder to necessary diameter
• Inject ebonite materials into the extruder to make rods
• This is how ebonite is ejected from the extruder
• Pre-vulcanized ebonite is still soft
• Place in cans
• Steam ebonite in the steam boiler for several days
• Machine for Molding Ebonite Plate
• Machinery for Making Ebonite Rod
• Ebonite Plate Vulcanizing Machine

Chapter 36

G.I. Pipe from Scraps

• Advantages of galvanized pipe
• Application of galvanized pipe
• The Manufacturing Process
• Ingot production
• Producing blooms and slabs
• Further processing
• Pipe making
• Final processing

Chapter 37

Laminated Tube (Multilayer)

• Manufacturing Process
• Multi-Layer Production Flow-chart

Chapter 38

M.S. Pipes Fitting

• MS Fittings Types
• Elbows Manufacturing Process
• Mandrel method (Hot Forming)
• Extrusion Method
• UO Method
• Hot Forming Method
• Tee Manufacturing Process
• Hydraulic Bulge Method
• Hot Extrusion Method
• Reducer Manufacturing Process
• Outer Die Method
• Cap Manufacturing Process
• Deep Drawing Method
• Stubend Manufacturing Process
• Flaring Method
• Fitting Heat Treatment

Chapter 39

Galvanised M.S. Pipes Fitting for Pipes

• Manufacturing Process
• Materials Used in Piping Systems
• Role of Gender in Pipe Fittings
• Manufacturing Process of Pipe Fittings
• Buttweld Pipe Fittings
• Forged Fittings (Forged Socket Weld Pipe Fittings & Forged Threaded Pipe Fittings)

Chapter 40

Folding Tubes for Folding Umbrella

• Raw Materials
• The Manufacturing Process
• The shaft
• Ribs and stretchers
• Canopy
• The Making of Umbrella
• Shaft
• Ribs and Stretchers
• Canopy

Chapter 41

Oxygen Lancing Pipe

• Lancing Pipe Uses
• Oxygen Lance Pipes Manufacturing
• First Application: Opening Tap Hole
• Second Application: Cleaning Ladle Furnace
• Final Application: Removing Slags

Chapter 42

Pipe Galvanising Plant

• Benefits of Hot Dip Galvanizing
• Galvanizing Furnace
• Material used in manufacturing the kettle
• Benefits of galvanization

Chapter 43

Metallic Pipe

• Mandrel Mill Process
• Mannesmann Plug Mill Pipe Manufacturing Process
• Forged Seamless Pipe Manufacturing Process
• Extrusion Processes
• Welded Pipe Manufacturing Process
• ERW Steel Pipe Manufacturing Process
• SAW Pipe Manufacturing Process

Chapter 44

M.S. Pipes

• Mild Steel Pipes
• Features of MS Pipes
• MS Pipe Specifications:
• Applications of MS Pipes:
• Plant Economics of MS Pipe and Tube
• Process Flow Chart

Chapter 45

Muffler and Silencer Pipes For Four Wheeler

• Types of Mufflers (Types of Silencer)
• Baffle Type Muffler: (Types of Muffler)
• Wave Cancellation Type Muffler: (Types of Muffler)
• Resonance Type Muffler: (Types of Muffler)
• Absorber Type Muffler: (Types of Muffler)
• Combined Type Muffler: (Types of Muffler)
• Muffler Manufacturing Equipment
• Cold End Manufacturing Line Lock Seaming Double Flange Baffle Inserting Double Seaming Leak Test
• Resonator (Jacket) Boxing
• Pipe Processing Line
• Lock Seaming Machine
• Double Flanging Machine
• Muffler Forming Line
• Baffle Inserting Machine
• Exhaust System Welding Line
• Double Seaming Machine
• Ridge Locking Machine
• Pipe Bending Machine
• Customized Pipe Bending Tooling
• Pipe End Forming Machine
• Pipe Chamfering Machine

Chapter 46

Lightening Tube Tubular Steel Poles (Steel Tube and Poles)

• Swaged Type
• Technical Specification for Tubular Steel Poles
• Standard
• Lightening Steel Poles:
• Facilities
• Product Range
• Application
• Light pole production process
• Metal plate cutting
• Bend forming
• Welding
• Repairing & Grinding
• Shaping
• Flatten end face
• Welding bottom flange & rib plate
• Opening door
• Welding door strip, electrical bar, lock seat
• Bend fork
• Galvanized
• Inspection before galvanizing
• Pickling
• Zinc additive
• Galvanizing
• Spray
• Polishing
• Straighten
• Equip door
• Install door panel
• Factory inspection
• Final thoughts

Chapter 47

Steel Tubes & P.V.C. Pipes

• Steel tube Manufacturing Process
• Seamless Tube Manufacturing Process
• Preparing the stainless steel sheets
• Rolling through rollers
• Rollers Through the fitted welding machine
• Cleaning and heating of rolled seamless tubes
• The cold-drawing process
• Final touches
• P.V.C. Pipes
• Types of PVC Pipes
• Application of PVC Pipes
• Description of PVC Pipes Manufacturing Machine
• Manufacturing unit
• PVC Pipes Manufacturing Process
• Machinery & Equipment’s required
• Machine is used to make PVC Pipe
• Die head
• Screw barrel
• Vacuum tank
• Traction machine
• Pipe cutting machine
• Tipping machine
• High-speed heater cooler mixer

Chapter 48

Seamless M.S. Tubes and Pipes

• Manufacturing Process:
• Seamless Tube Plant

Chapter 49

HDPE Pipes & Fittings

• Applications/Uses
• Civil Engineering
• Building
• Agricultural
• Industrial
• Mining
• Marine/Aquaculture
• Manufacturing HDPE Pipes
• Accumulation of Raw Material
• Melting the raw material
• Extrusion and dying
• Vacuum and pressure calibration
• Cooling bath
• Haul off unit
• Cutting unit

Chapter 50

High Pressure Hose Pipe

• Production Process of High Pressure Rubber Hose
• Installation Tips of High Pressure Rubber Hose

Chapter 51

L.P.G. Gas Pipe

• Uses
• Raw Material
• Manufacturing Process

Chapter 52

Agricultural Pipe (Kisan Pipe)

Chapter 53

Submerged Arc Welded Pipes

• Selection of flux and wire
• Submerged arc welded steel pipe production process
• Mainly usage
• SAW Welded Pipe Manufacturing Method

Chapter 54

Plastic collapsible Tubes and Printing

• Digital Heat Transfer Printing
• How Screen Printing Plastic and other Materials Works
• Screen Printing Plastic Substrates
• Printing Applications

Chapter 55

Unplasticised PVC Pipe

• Difference between uPVC and PVC
• Applications
• Manufacturing Process

Chapter 56

HDPE Corrugated Pipe

• Usage Areas
• Manufacturing Process
• Extrusion
• Rotational Molding
• How plastic pipe fittings are made
• Injection Molding
• Fabrication
• Corrugated Pipe Production line Flow chart
• Single wall corrugated pipe extrusion line
• Double wall corrugated pipe
• Corrugated Pipe Production line
• Cutting machine + stacker or winding machine
• Extruder

Chapter 57

Ductile Pipe

• What is ductile iron?
• Materials used for manufacturing process
• Machines used for manufacturing process
• Blast furnace
• Centrifugal casting machine
• Blast furnace image
• Annealing furnace
• Designing Process
• Pipespec software
• PAMCAD Design software
• Benefits:
• Manufacturing Process

Chapter 58

PVC Granules and Rigid Pipes

• PVC Granules
• PVC granules: the characteristics of the material
• PVC granules: the production
• Uses For PVC Granules
• Rigid Pipes
• Rigid PVC Pros
• Rigid PVC Cons
• Applications
• Features
• Manufacturing Process of Rigid PVC Pipes
• Extrusion
• Sizing
• Processing Tests
• Traction
• Cutting
• Machinery required
• Machinery Photographs

Chapter 59

ERW Tube Mill

• Features
• ERW Steel Pipe Making Machine
• Machine parts details ERW Tube Mill Line
• ERW pipe mill line

Chapter 60

OCTG Tube & Fittings

• OCTG Pipe Manufacturing Process
• Productive process of OCTG casing and tubing
• Technological Process
• Ingot heating
• Rolling and sizing
• Cooling
• Non-destructive Testing
• Coupling thread
• Hydraulic test

Chapter 61

Longitudinally Submerged Arc Welded Pipes (L Saw Pipes)

• Specification of longitudinal submerged arc welded steel pipes (LSAW pipes)
• The LSAW Steel Pipe manufacturing flow chart:

Chapter 62

Alloy Steel Seamless Pipes

• Seamless steel pipe manufacturing process
• Main production process of cold-rolled (drawn) seamless steel pipe
• Main production process of hot-rolled seamless steel pipe

Chapter 63

Plant Economics of Brass Pipe Fitting

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 64

Plant Economics of CPVC Pipe and Fitting Plant

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 65

Plant Economics of Double Wall Corrugated (DWC) HDPE Pipes

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 66

Plant Economics of Ductile Pipe Manufacturing Plant

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 67

Plant Economics of ERW MS Hollow Pipes

• Plant Economics
• Land & Building
• Plant & Machinery
• Utility Equipments
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 68

Plant Economics of HDPE and PLB Pipe Manufacturing Unit

• Plant Economics
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 69

Plant Economics of HDPE Pipe Manufacturing Unit

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 70

Plant Economics of LPG Suraksha Hose (Rubber Tubes - Domestic & Commercial)

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 71

Plant Economics of MS Pipe and Tube

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 72

Plant Economics of o-pvc Pipe Plant

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 73

Plant Economics of PVC Conduit Pipe Manufacturing Plant

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 74

Plant Economics of PVC Pipes and Fittings (Production Capacity - 10 TPD)

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 75

Plant Economics of Spiral Welded Pipe (HSAW Pipe)

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 76

Plant Economics of SS Tube Mill

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum

Chapter 77

Plant Economics of Steel Pipe Plant

• Plant Economics
• Land & Building
• Plant & Machinery
• Fixed Capital
• Working Capital Requirement/Month
• Total Capital Investment
• Turn Over/Annum