COMPRESSED BIOGAS AND BOTTLING OF 12 TPD (BIOGAS, SOLID FERTILIZER, LIQUID FERTILIZER AND WET SOLID FERTILIZER)

Code #4897

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Industry Overview

Biogas is a renewable, combustible fuel produced through the anaerobic digestion of organic materials such as cattle dung, human excreta, organic waste, and sewage. It typically contains 55 to 70 per cent methane and can be used for thermal applications, power generation, and cooking. The digestion process also produces nutrient-rich manure, supporting waste management, agricultural productivity, and improved sanitation.

Biogas production offers an alternative to conventional fossil fuels, whose natural reserves are being depleted. Unlike coal and petroleum, which take geological periods to form, biogas can be generated within a relatively short period through the bacterial fermentation of biomass in oxygen-deprived conditions. Anaerobic processing can also reduce the volume of organic waste.

In Haryana, a cattle population of approximately 7.6 million was identified in the report as a significant resource for biogas generation. The report estimates a potential production of about 3.8 million cubic meters of biogas, which could be used to generate approximately 300 MW of power or purified, compressed, and bottled to produce about 1.2 million kg of compressed biogas.

One tonne of cattle dung produced by about 100 adult animals is reported to generate approximately 50 cu.m. of biogas per day. Beyond direct energy applications, the gas can be purified and compressed into bio-CNG for commercial use. A compressed biogas and bottling project can therefore integrate renewable energy production, organic waste utilization, and the recovery of useful fertilizer by-products.

Cost Estimation

Plant Capacity	12000 kg/day
Land & Building ( 7 Acre)	Rs. 18.74 Cr
Plant & Machinery	Rs. 47.20 Cr
Working Capital for 3 Month	Rs. 7.99 Cr
Total Capital Investment	Rs. 76.43 Cr
Rate of Return	39%
Break Even Point	44%

Content Index

INTRODUCTION
ADVANTAGES AND BENEFITS OF BIOGAS
COMPRESSED BIOGAS (CBG)
TECHNICAL FEASIBILITY
THE PROCESS OF CBG PRODUCTION IN THE COUNTRY
BIO-GAS COMPOSITION
PHYSICAL CHARACTERISTICS
GENERAL BIOGAS PLANT DRAWING
TYPES OF BIOGAS PLANT
INTERNAL STRUCTURE OF GOBAR GAS PLANT
ENERGY CALCULATION OF BIOGAS PLANT
BENEFITS OF BIOGAS PLANT TREATMENT
MODELS OF BIO GAS PLANT
COMPARATIVE STUDY OF BIOGAS WITH LPG GAS
TRANSPORTATION OF HYDROCARBON FUELS
PROPERTIES
VOLATILITY OF GASEOUS HYDROCARBONS
FIRE HAZARDS AND PREVENTION
PROPERTIES OF METHANE, ETHANE AND PROPANE
SPECIFICATIONS FOR LIQUEFIED PETROLEUM GASES
USES AND APPLICATIONS OF BIO GAS AND L.P.G. GAS
ADVANTAGES AND DISADVANTAGES OF BIOGAS
B.I.S. SPECIFICATION
LOCATION SELECTION
TEMPERATURE ACIDITY
INTERNATIONAL COLLABORATIONS
ABOVE vs BELOW GROUND DIGESTERS
GLOBAL ECONOMIC OVERVIEW
FUTURE-PROOFING THE ECONOMY
RECENT DEVELOPMENTS
GOVERNMENT INITIATIVES
ROAD AHEAD
MARKET POSITION
MAJOR FIVE BIOGAS MARKET COMPANIES
DEVELOPMENT OF BIO GAS GENERATION AND BOTTLING INDIA
PROCESS OF BIO GAS PRODUCTION
BIO GAS BOTTLING PROCESS
LIST OF MACHINERY
PROCESS FLOW SHEET
BIO GAS PRODUCTION FROM DIFFERENT
WASTE MATERIAL
TABLE PRODUCTION OF GAS FROM DIFFERENT WASTE MATERIALS
TABLE COMPOSITION OF GAS OBTAINED FROM DIFFERENT WASTE MATERIAL (AVERAGE DATA)
TABLE GAS PRODUCTION BEHAVIOUR OF DIFFERENT WASTE MATERIAL AT DIFFERENT DILUTIONS
TABLE COMBUSTIBILITY BEHAVIOUR OF GAS SAMPLES FROM DIFFERENT WASTE MATERIALS
KG WASTE REQUIRED PER CUBIC METER OF BIOGAS GENERATION (APPOX.)
CONSTRUCTION DETAILS
OF BIOGAS PLANT (6 Cu.M.)
CONSTRUCTING THE DOME
BIO GAS PLANT PROCESS
SUPPLIERS OF PLANT AND MACHINERIES
BIOGAS PLANT MANUFACTURER
BIOGAS BALOON MANUFACTURER
FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS
WEIGHING BREIDGE MANUFACTURER
CBG STORED GAS BOTTLING PLANT MANUFACTURER
BIOGAS PLANTS & EQUIPMENTS MANUFACTURER
QUALITY PARAMETERS TEST OF BIOGAS
MACHINERY PHOTOGRAPHS
CONSTRUCTION PHOTOGRAPHS
ORGANIZATION CHART
TURNKEY CONSULTANT
APPROVALS & PERMISSIONS REQUIRED
IMPLEMENTATION SCHEDULE
PLANT LAYOUT
LIST OF MACHINERY & EQUIPMENTS
INDUSTRY RELATED LAW
LAWS RELATING TO EMPLOYMENT EMPLOYMENT AND LABOUR LAWS
LAWS RELATING TO TAXATION
LAWS RELATING TO INTELLECTUAL PROPERTY RIGHTS
OTHER APPLICABLE LAWS
SWOT ANALYSIS
RISK ANALYSIS & MITIGATION

Appendix

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Compressed biogas (CBG) is biogas that has been purified to remove unwanted components and compressed for storage, transport, and use. It is produced through the anaerobic digestion of organic materials such as cattle dung and other biodegradable waste. Raw biogas contains methane along with other gases, so purification is an important step before compression. CBG can serve as a renewable fuel for suitable commercial and energy applications, while the digestion process can also produce useful fertilizer by-products.

Biogas can be produced from biodegradable organic materials, including cattle dung, human excreta, organic waste, manure, and raw sewage. These materials contain organic matter that bacteria can break down in an oxygen-free environment. The suitability of a feedstock depends on its composition, moisture content, availability, and digestion characteristics. Selecting and managing feedstock carefully helps maintain a stable digestion process and supports consistent gas production. The process also provides a way to recover value from organic waste that would otherwise require disposal.

Biogas can be used for cooking, thermal applications, and power generation, depending on the gas quality and equipment installed. When purified to meet the relevant requirements, it can also be compressed into CBG for suitable commercial applications. Its methane content makes it combustible and useful as an energy source. Biogas production can deliver additional benefits by processing organic waste and generating digestate that may be used as manure, subject to appropriate handling and quality requirements.

Biogas is converted into CBG through purification followed by compression. First, organic feedstock is processed in an anaerobic digester to generate raw biogas. The gas is then treated to remove impurities and unwanted components so that its quality is suitable for the intended application. After purification, it is compressed using appropriate equipment and stored in suitable pressure-rated systems. A commercial bottling facility also needs suitable gas-quality testing, process controls, safety systems, and compliance with applicable standards and permissions.

A biogas plant can generate renewable energy, support organic waste management, and produce nutrient-rich digestate for potential use as manure. Using locally available feedstocks may reduce dependence on conventional fuels and improve the management of biodegradable waste. In suitable settings, biogas can provide cooking fuel, heat, or power, while purified gas can be used for other applications. The actual benefits depend on feedstock availability, plant design, operating conditions, gas treatment, digestate management, and the costs of installation and operation.

Planning a CBG bottling plant requires assessment of feedstock supply, site suitability, process technology, gas purification and compression equipment, storage arrangements, utilities, and access to customers or distribution networks. The project should also consider plant layout, machinery selection, working capital, staffing, maintenance, and quality testing. Because compressed gas presents fire and pressure-related hazards, appropriate safety measures and emergency procedures are essential. Developers must identify the approvals, environmental requirements, technical standards, and other legal obligations applicable to the proposed location and operating model.

The material remaining after anaerobic digestion is commonly called digestate and can contain nutrients useful for agricultural applications. The report highlights the manure value of the material remaining after biogas production. Depending on the feedstock and plant design, the digestate may require separation, treatment, storage, or quality assessment before use. A project that produces solid and liquid fertilizer products should plan for appropriate handling and processing systems, as well as compliance with applicable requirements for product quality, storage, and environmental protection.

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Detailed Project Report (DPR) on COMPRESSED BIOGAS AND BOTTLING OF 12 TPD (BIOGAS, SOLID FERTILIZER, LIQUID FERTILIZER AND WET SOLID FERTILIZER)

Industry Overview

Cost Estimation

Content Index

Appendix