Detailed Project Report (DPR) on Corrugated Coloured Roofing Galvanised Iron Sheet

Detailed Project Report (DPR) on Corrugated Coloured Roofing Galvanised Iron Sheet
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CORRUGATED COLOURED ROOFING GALVANISED IRON SHEET

[EIRI/EDPR/1587] J.C. 385


INTRODUCTION

The profile envisage to set up Automatic Roll Forming

Line to manufacturer Corrugated Sheet, Corrugated sheets are roll formed by roll forming machines, the thickness and color can be different, these panels are featured with easy installation, high strength, more economic , (low lost ). They are widely use as the wall or roof of factory, warehouse, garage, exhibition center, cinema etc. Other products such as Floor Decking Steel Sheet, C & Z Purlin are also roll formed by roll forming machine

Corrugated sheet in different models:

Direct overlaped model, screw hidden model, self-locked model or as you want. Don't you consider choosing favorite one?

Floor Decking Steel Sheet, C & Z Purlin, is roll formed by roll forming machine, mainly using galvanized steel, at thickness 0.8 - 1.2mm. Simple shape with high rib and high strength. Put the panel above the welded wire net, fill cement between them. This panel is usually used as the floor of high buildings, it can save steel mound and can also save the weight, in the same loading capacity, use this panel, and save the steel quantity, and thus save cost.

C & Z Purlin is roll formed by roll forming machine, mainly use hot roll steel and galvanized steel at thickness 1.5mm ¨C 3.0mm. it is featured with better anti bending and straightness, these products are used as the main supporting bars on steel structure for warehouse, garage, exhibition etc.

Corrugation of sheets for defining them, these are thin plates of 18 to 26 S.W. G. rolled out in alternate equal curves/semicircular corrugations of elevation &  depressions or ridges and valleys by which corrugation & the rigidity  of  the sheets  is  increased. The pitch, or the distance between the centers of alternate curves, varies from 3 inches to 5 inches. These sheets are principally used for light roofing purpose and for covering the sides of more less temporary structures.


COST ESTIMATION

Plant Capacity            20 MT/Day

Land & Building (2500 sq.mt.)    Rs. 2.60 Cr

Plant & Machinery                    Rs. 80.54 Lac

Working Capital for 2 Months    Rs. 7.40 Cr

Total Capital Investment          Rs. 10.96 Cr

Rate of Return                          30%

Break Even Point                      47%


CONTENTS

INTRODUCTION

USES AND APPLICATIONS

PROPERTIES

B.I.S. SPECIFICATION

MARKET POSITION

MANUFACTURERS/SUPPLIERS OF CORRUGATED G.I. SHEETS

MANUFACTURING PROCESS

PROCESS FLOW CHART

QUALITY CONTROL

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

COMPLETE PLANT AND MACHINERY SUPPLIERS

SUPPLIERS OF RAW MATERIALS

PLANT AND MACHINERY SUPPLIERS


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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