DISTRIBUTION TRANSFORMERS, POWER TRANSFORMERS, AUTOMATIC VOLTAGE CONTROLLER LT / HT), BUILT IN AVR, ANODIZING RECTIFIER

DISTRIBUTION TRANSFORMERS, POWER TRANSFORMERS, AUTOMATIC VOLTAGE CONTROLLER LT / HT), BUILT IN AVR, ANODIZING RECTIFIER

(EIRI/EDPR/4843) J.C. 3064

Power transformers are used in the transmission network of higher voltages, available in various ratings of 400 kV, 200 kV, 110 kV, 66 kV, 33 kV in the market. The power transformer always operates on rated full load as the load fluctuation is very less. These are designed for maximum efficiency of 100%, and the efficiency is simply calculated by the ratio of output power to the input power. The Power transformers are used in power generating stations and transmission substations.

COST ESTIMATION

Plant capacity                            1.00 Nos/day 

Land & Building (7200 Sq.ft)  Rs. 89.90 Lacs    

Plant & Machinery                       Rs. 1,71 Cr 

Working Capital for 3 Month    Rs. 2.53 Cr 

Total Capital Investment            Rs. 5.33 Cr 

Rate of Return                              49%

Break Even Point                        44%

CONTENTS

INTRODUCTION OF INVESTER & BACKGROUND

POWER TRANSFORMERS

BACKGROUND OF A TRANSFORMER

TRANSFORMER MARKET MAJOR CONTRIBUTOR

INTRODUCTION

DIFFERENT TYPES OF TRANSFORMERS

TOP TRANSFORMER MANUFACTURING COMPANIES IN INDIA

MAJOR RAW MATERIALS

ADVANTAGES& APPLICATIONS OF TRANSFORMERS

APPLICATIONS OF TRANSFORMERS:

B.I.S. SPECIFICATION

MANUFACTURING OF DISTRIBUTION TRANSFORMER

INTRODUCTION

FLOWCHART OF MANUFACTURING A TRANSFORMER

COMPONENT STANDARDS

MANUFACTURING PROCESS

PRODUCTION OF 25 KVA,4 STAR LV WINDING

PROCEDUREFOR25kVA,4star HVWINDING

CORE ASSEMBLY

CORE- COIL ASSEMBLY

HV AND LV CONNECTIONS

DRYING PROCESS

OIL FILLING

LOWERING

TESTING

DISPATCH

TESTING OF DISTRIBUTION TRANSFORMER

ACCEPTANCE TEST

TENSILE STRENGTH TEST

BREAK DOWN VOLTAGE TEST

RESISTANCE TEST OF TRANSFORMER OIL

SUBTESTS

COILRATIOTEST

RESISTANCETEST

VECTORGROUPTEST

MAGNETICBALANCETEST5

ROUTINETESTS

HVANDLVTEST

INDUCEDOVERVOLT AGETEST (OR) DVDF TEST

OPEN CIRCUIT TEST

SHORTCIRCUITTEST

INDUSTRY OVERVIEW

GROWTH DRIVERS

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

UTILITIES

INDIAN MANUFACTURING INDUSTRY

MARKET SIZE

INVESTMENT

GOVERNMENT INITIATIVES

TRANSFORMER TANKS MANUFACTURERS SUPPLIERS

CRGO STRIP LAMINATION

RADIATOR MANUFACTURERS

ADDRESSES OF RAW MATERIALS & SPARES SUPPLIERS

FIRE FIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS

LATHE MACHINE MANUFACTURERS

WEIGHING BREIDGE MANUFACTURER

PACKAGING MACHINE

LABORATORTY EQUIPMENTS MANUFACTURERS

D.G. SET MANUFACTURERS & SUPPLIERS

ELECRICAL GOOD & SWITCH MANUFACTURE

SS PIPE & TUBE MANUFACTURER

DOCUMENTS REQUIRED FOR LICENSES

ADDRESSES OF RELEVANT GOVERNMENT OFFICES

ADDRESSES OF FINANCIAL INSTITUTIONS

SWOT ANALYSIS

ORGANIZATION CHART

PLANT LAYOUT

IMPLEMENTATION SCHEDULE

POLLUTION CONTROL:

ENERGY CONSERVATION:

PLANT LOCATION

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)