DISTRIBUTION TRANSFORMERS, POWER TRANSFORMERS, AUTOMATIC VOLTAGE CONTROLLER LT / HT), BUILT IN AVR, ANODIZING RECTIFIER
(EIRI/EDPR/4843) J.C. 3064
Power transformers are used in the transmission network of higher voltages, available in various ratings of 400 kV, 200 kV, 110 kV, 66 kV, 33 kV in the market. The power transformer always operates on rated full load as the load fluctuation is very less. These are designed for maximum efficiency of 100%, and the efficiency is simply calculated by the ratio of output power to the input power. The Power transformers are used in power generating stations and transmission substations.
COST ESTIMATION
Plant capacity 1.00 Nos/day
Land & Building (7200 Sq.ft) Rs. 89.90 Lacs
Plant & Machinery Rs. 1,71 Cr
Working Capital for 3 Month Rs. 2.53 Cr
Total Capital Investment Rs. 5.33 Cr
Rate of Return 49%
Break Even Point 44%
CONTENTS
INTRODUCTION OF INVESTER & BACKGROUND
POWER TRANSFORMERS
BACKGROUND OF A TRANSFORMER
TRANSFORMER MARKET MAJOR CONTRIBUTOR
INTRODUCTION
DIFFERENT TYPES OF TRANSFORMERS
TOP TRANSFORMER MANUFACTURING COMPANIES IN INDIA
MAJOR RAW MATERIALS
ADVANTAGES& APPLICATIONS OF TRANSFORMERS
APPLICATIONS OF TRANSFORMERS:
B.I.S. SPECIFICATION
MANUFACTURING OF DISTRIBUTION TRANSFORMER
INTRODUCTION
FLOWCHART OF MANUFACTURING A TRANSFORMER
COMPONENT STANDARDS
MANUFACTURING PROCESS
PRODUCTION OF 25 KVA,4 STAR LV WINDING
PROCEDUREFOR25kVA,4star HVWINDING
CORE ASSEMBLY
CORE- COIL ASSEMBLY
HV AND LV CONNECTIONS
DRYING PROCESS
OIL FILLING
LOWERING
TESTING
DISPATCH
TESTING OF DISTRIBUTION TRANSFORMER
ACCEPTANCE TEST
TENSILE STRENGTH TEST
BREAK DOWN VOLTAGE TEST
RESISTANCE TEST OF TRANSFORMER OIL
SUBTESTS
COILRATIOTEST
RESISTANCETEST
VECTORGROUPTEST
MAGNETICBALANCETEST5
ROUTINETESTS
HVANDLVTEST
INDUCEDOVERVOLT AGETEST (OR) DVDF TEST
OPEN CIRCUIT TEST
SHORTCIRCUITTEST
INDUSTRY OVERVIEW
GROWTH DRIVERS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
UTILITIES
INDIAN MANUFACTURING INDUSTRY
MARKET SIZE
INVESTMENT
GOVERNMENT INITIATIVES
TRANSFORMER TANKS MANUFACTURERS SUPPLIERS
CRGO STRIP LAMINATION
RADIATOR MANUFACTURERS
ADDRESSES OF RAW MATERIALS & SPARES SUPPLIERS
FIRE FIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS
LATHE MACHINE MANUFACTURERS
WEIGHING BREIDGE MANUFACTURER
PACKAGING MACHINE
LABORATORTY EQUIPMENTS MANUFACTURERS
D.G. SET MANUFACTURERS & SUPPLIERS
ELECRICAL GOOD & SWITCH MANUFACTURE
SS PIPE & TUBE MANUFACTURER
DOCUMENTS REQUIRED FOR LICENSES
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
SWOT ANALYSIS
ORGANIZATION CHART
PLANT LAYOUT
IMPLEMENTATION SCHEDULE
POLLUTION CONTROL:
ENERGY CONSERVATION:
PLANT LOCATION
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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