Detailed Project Report (DPR) on HDPE Fish Net & HDPE Twine

HDPE FISH NET & HDPE TWINE

[EIRI/EDPR/4329] J.C.: 2512XL

INTRODUCTION

An Agro textile is a major segment of Technical Textiles and contributes to more than 21% of the technical textile sector in India. Agro technical textile is divided into 4 main segments. Aggrotech includes textile products used in agriculture, horticulture (including floriculture), fisheries and forestry. Applications for technical textiles in agriculture include all activities concerned with the growing and harvesting of crops and animals. It includes diverse items such as, ropes, shade fabrics, mulch mats, woven and non-woven covers for crops, bird protection nets, etc. These textiles are driving the sector profitably by improving the productivity and reducing the need for chemicals.

COST ESTIMATION

Plant Capacity            2 MT/Day

Land & Building (1855 sq.mt.)    Rs. 1.46 Cr

Plant & Machinery                    Rs. 4.54 Cr

Working Capital for 1 Month    Rs. 98.33 Lac

Total Capital Investment          Rs. 7.34 Cr

Rate of Return                          20%

Break Even Point                      70%

CONTENTS

INTRODUCTION

AGRO-TEXTILES FOR PRODUCTION OF CROPS

NETS/WIND BREAKS

AGRO-TEXTILES FOR HORTICULTURE & FLORICULTURE

AGRO-TEXTILE FOR ANIMAL HUSBANDRY

AGRO-TEXTILES FOR FISHING AND AQUACULTURE NETS

TARGET OF 20 MILLION TONS BY 2022-23

OVERALL FISH PRODUCTION INCREASED BY OVER 38% IN SIX YEARS

ANNUAL AVERAGE GROWTH RATE IS ONLY 6.8%

ANDHRA PRADESH ACCOUNTS FOR MORE THAN A QUARTER OF INDIA’S FISH PRODUCTION

ADVANTAGE/APPLICATION

ADVANTAGES OF SHADE NETS

APPLICATIONS

ANTI-HAIL NETTING PURPOSES

GENERAL PURPOSES

RAW MATERIAL FOR NETS AND TWINE

A) SYNTHETIC FIBERS

NOWADAYS THE GREAT MAJORITY OF FISHING NETS ARE MADE OF SYNTHETIC FIBERS.

B) NATURAL FIBERS

NATURAL FIBERS ARE NOW RARELY USED.

DENIER

COUNT

THE MOST POPULAR SIZES OF CUT FIBER USED IN NETS ARE:

GRAVITY

TWINE

FINISHED LENGTHS OF TWINE ARE SPECIFIED AS FOLLOWS:

IN THIS CASE, THE PRODUCTION PROCESS ON THE RING TWISTER WOULD BE AS FOLLOWS:

TYPES OF FISHING NETS

LARGELY USED IN SCHOOLING OF FISH

FISHING NETS

PRODUCT CHARACTERISTICS

FISHING NETS ARE CLASSIFIED AS:

MARKET DYNAMICS AND KEY GROWTH DRIVERS – FISHING INDUSTRY IN INDIA

RAW-MATERIALS & MACHINERY

PROPERTIES AND CHARACTERISTICS

FISHING NET ARE CLASSIFIED AS

MARKET OVERVIEW

AGROTECHNICAL TEXTILES

FUTURE MARKET PROJECTIONS

DEMAND AND SUPPLY

NEED FOR FISHING NETS

MANUFACTURING PROCESS OF FISHNET/TWINE (HDPE)

MANUFACTURING STEPS

PROCUREMENT OF RAW MATERIAL:

MELTING HDPE GRANULES

SPINNING

COOLING AND STRETCHING FOR MAKING SINGLE YARN

PLYING

TWINING AND WINDING:

NETTING

LENGTH/DEPTH STRETCH

QUALITY CHECK

BUNDLING & PRESSING

PACKING& DISPATCH

PROCESS FLOW DIAGRAM

PROCESS TO MANUFACTURE FISH NET (KNOTTED & KNOTLESS TYPE)

CONE OR CHEESE WINDING

DOUBLING & TWISTING

CONE OR CHEESE WINDING

SECTIONAL WARPING

KNITTING

LOOP FORMATION

THE LOOPS ARE FORMED AS FOLLOWS:-

MENDING & CHECKING & CUTTING:-

PACKING, LABELING & MARKETING:-

PROCESS FLOW

TYPES OF KNOT USED IN NETTING

THERE ARE TWO COMMON TYPES OF KNOT USED TO KNIT NETTING;

THE DOUBLE KNOT IS USED PRIMARILY IN GILL NETTING.

MESH SIZE

THERE ARE TWO WAYS OF SPECIFYING MESH SIZE:

DEPTH

LENGTH

SELVAGE

PLANT & MACHINERY (BROADLY)

75MM MONOFILAMENT EXTRUSION PLANT FOR HDPE

THE STANDARD EXTRUDES CONSISTS

KEY FEATURES:

EXTRUDER

REDUCTION GEAR BOX:

HOPPER LOADER

TEST METHOD

SCOPE

REFERENCES

PRINCIPLE

APPARATUS

FOUR SIZES OF GAUGE ARE REQUIRED TO COVER THE FULL RANGE OF MESH SIZES:

MEASURING FORCE

REQUIREMENTS FOR TESTING

GENERAL

ATMOSPHERE FOR TESTING

TESTING IN THE WET STATE

SPECIMENS TO BE TESTED IN THE WET STATE SHALL EITHER BE:

PROCEDURE

MEASURE A MINIMUM OF 20 CONSECUTIVE MESHES.

CALCULATION AND EXPRESSION OF RESULTS

TEST REPORT

THE TEST REPORT SHALL INCLUDE THE FOLLOWING:

MESH GAUGE

BIS SPECIFICATION

EFFLUENT TREATMENT & DISPOSAL

THE WASTE FROM THE BEER PROCESSING OPERATIONS MAY BE CLASSIFIED ON THE BASIS OF:

STANDARDS

TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE

WASTE TREATMENT

PRIMARY TREATMENT

ANAEROBIC TREATMENT

ANAEROBIC TREATMENT HAS THE ADVANTAGES OF

METHANE FERMENTATION IS FAVORED BY A WARM CLIMATE. HOWEVER, ITS MAIN DISADVANTAGES ARE:

SECONDARY TREATMENT

TERTIARY TREATMENT

SOLIDS CONCENTRATION

UTILITY REQUIREMENTS (MONTH – ESTIMATED)

WASTE GENERATION (ESTIMATED)

WATER

WASTE

EMISSION

PLANT & MACHINERY SUPPLIERS (IMPORTED)

PLANT & MACHINERY SUPPLIER (INDIA)

BOBBIN WINDER

REACTION VESSEL

RAW MATERIALS SUPPLIERS

HDPE GRANULES

MASTER BATCHES

PRESENT MANUFACTURERS/SUPPLIERS

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

SPECIFIC FACTORS

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

VULNERABILITY TO WARTIME ATTACK:

FLOOD AND FIRE CONTROL:

PROJECT MANAGEMENT

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

HEALTH SAFETY & ENVIRONMENT

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

PRELIMINARY PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)