HEMP FABRIC PRODUCTION (YARN, KNITTING AND WEAVING, DYEING AND PRINTING AND FINAL PRODUCT)

HEMP FABRIC PRODUCTION (YARN, KNITTING AND WEAVING, DYEING AND PRINTING AND FINAL PRODUCT)

EIRI/EDPR/4842 J.C.3063

WHAT IS HEMP FABRIC

Hemp fabric is a type of textile that is made using fibers from the stalks of the Cannabis sativa plant. This plant has been recognized as a source of extraordinarily tensile and durable textile fibers for millennia, but the psychoactive qualities of Cannabis sativa have recently made it harder for farmers to produce this immensely beneficial crop.

Over thousands of years, Cannabis sativa has been bred for two distinct purposes. On the one hand, many generations of cultivators of this plant have selectively bred it to be high in tetrahydrocannabinol (THC) and other psychoactive chemical constituents called cannabinoids. On the other hand, other cultivators have consistently bred Cannabis sativa to produce stronger and better fibers and have purposefully reduced the levels of psychoactive cannabinoids produced by their crops.

As a result, two distinct strains of Cannabis sativa have emerged. It's a myth that hemp is made from the male Cannabis sativa plant and psychoactive marijuana is made from the female plant; in fact, the majority of hemp harvests around the world are from female plants. However, female Cannabis sativa plants that have been bred for textile purposes are very low in THC, and they do not generally have pronounced, sticky buds.

COST ESTIMATION

Plant capacity                                1 Ton/day 

Land & Building (4000 Sq.Mtr)  Rs. 1.23 Cr    

Plant & Machinery                               Rs. 9.55 Cr 

Working Capital for 2 Month            Rs. 3.80 Cr 

Total Capital Investment                    Rs. 14.87 Cr 

Rate of Return                                      36%

Break Even Point                                45%

CONTENTS

INTRODUCTION

WHAT IS HEMP FABRIC

HOW IS HEMP FABRIC MADE

HOW IS HEMP FABRIC USED?

WHERE IS HEMP FABRIC PRODUCED?

HOW MUCH DOES HEMP FABRIC COST?

WHAT DIFFERENT TYPES OF HEMP FABRIC ARE THERE?

HOW DOES HEMP FABRIC IMPACT THE ENVIRONMENT?

HEMP FABRIC CERTIFICATIONS AVAILABLE

THE IMPORTANCE OF HEMP YARN AND HEMP FABRIC IN INDIA

WHAT PRODUCTS CAN BE MADE WITH HEMP FIBER

CHARACTERISTICS OF HEMP FABRIC

ADVANTAGE INDIA

THE SECTOR HAS BEEN POSTING STRONG GROWTH OVER THE YEARS

RAW COTTON AND MAN-MADE FIBRE PRODUCTION INCREASING

COTTON IS THE MAJOR SEGMENT IN YARN AND FABRIC

EXPORT HAVE POSTED STRONG GROWTH OVER THE YEARS

HOME TEXTILES RACING ON FAVORABLE ECONOMIC CONDITIONS

TECHNICAL TEXTILE INDUSTRY - A NEW ARENA OF GROWTH

STEADY RECOVERY IN TEXTILE MANUFACTURING TO AID GROWTH

NOTABLE TRENDS IN THE TEXTILES SECTOR

TEXTILE PARKS

PROMOTION OF KHADI

DIVERSIFICATION

R&D

FOCUS ON HIGH GROWTH DOMESTIC MARKETS

SCALING-UP ORGANIC COTTON INDUSTRY

INNOVATIONS TO CREATE SUSTAINABLE TEXTILES

RISING INCOMES AND A GROWING MIDDLE-CLASS DRIVE THE DEMAND

EXPORTERS GAINING FROM STRONG GLOBAL DEMAND

KEY TEXTILES AND APPAREL ZONES IN INDIA

M&A ACTIVITY UP IN THE SECTOR

KEY INDUSTRY CONTACTS

BACKGROUND REGARDING INDUSTRIAL HEMP

COUNTRIES WITH FIBER HEMP PRODUCTION BY AREA IN 2021 (FAOSTAT, USDA, TURKSTAT)

GLOBAL FIBER HEMP PRODUCTION BY VOLUME (TONNES)

FIBER HEMP PRODUCTION AROUND THE WORLD

HEMP TEXTILE PROCESSING & MANUFACTURING

TERRY TOWEL MANUFACTURING

TERRY PILE MECHANISMS

B.I.S. SPECIFICATION

PROPERTIES OF TERRY TOWELS

CLARIFICATION OF TERRY TOWEL

FIBERS AND YARN USED IN TERRY TOWELS

QUALITY DEFECTS IN TERRY TOWEL

RAW MATERIAL

MANUFACTURING PROCESS OF TERRY TOWEL

PROCESS FLOW DIAGRAM OF TERRY TOWEL

DETAILS OF TERRY TOWEL PROCESSING

PRETREATMENTS OF TERRY TOWELS

CONTINUOUS PRETREATMENT AND DYEING OF TERRY TOWEL FABRIC

PROCESSING STEPS IN TERRY TOWEL MANUFACTURE

PREPARATORY PROCESSES

BLEACHING

TECHNOLOGY OF TERRY TOWEL PRODUCTION

QUALITY CONTROL MANAGEMENT IN TOWEL MANUFACTURE

ANTICIPATED ENVIRONMENTAL IMPACTS

GROWTH DRIVERS

FINAL PRODUCTS

NEW PRODUCT LAUNCH MECHANISM

KEY INDUSTRIAL REGULATIONS AND POLICIES

INDUSTRY RELATED LAWS

LAWS RELATING TO EMPLOYMENT

ENVIRONMENTAL LAWS

INTELLECTUAL PROPERTY LAWS

TAXATION LAWS

OTHER APPLICABLE LAWS

MAJOR PLAYERS

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

KNOW HOW & CONSULTANCY SERVICE PROVIDERS

ADDRESSES OF RELEVANT GOVERNMENT OFFICES

ADDRESSES OF FINANCIAL INSTITUTIONS

MANPOWER

QUALITY CONTROL AND TESTING EQUIPMENTS

ORGANIZATION CHART

PLANT LAYOUT

TURNKEY CONSULTANT

SWOL ANALYSIS

IMPLEMENTATION SCHEDULE

PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)