HEMP FABRIC PRODUCTION (YARN, KNITTING AND WEAVING, DYEING AND PRINTING AND FINAL PRODUCT)
EIRI/EDPR/4842 J.C.3063
WHAT IS HEMP FABRIC
Hemp fabric is a type of textile that is made using fibers from the stalks of the Cannabis sativa plant. This plant has been recognized as a source of extraordinarily tensile and durable textile fibers for millennia, but the psychoactive qualities of Cannabis sativa have recently made it harder for farmers to produce this immensely beneficial crop.
Over thousands of years, Cannabis sativa has been bred for two distinct purposes. On the one hand, many generations of cultivators of this plant have selectively bred it to be high in tetrahydrocannabinol (THC) and other psychoactive chemical constituents called cannabinoids. On the other hand, other cultivators have consistently bred Cannabis sativa to produce stronger and better fibers and have purposefully reduced the levels of psychoactive cannabinoids produced by their crops.
As a result, two distinct strains of Cannabis sativa have emerged. It's a myth that hemp is made from the male Cannabis sativa plant and psychoactive marijuana is made from the female plant; in fact, the majority of hemp harvests around the world are from female plants. However, female Cannabis sativa plants that have been bred for textile purposes are very low in THC, and they do not generally have pronounced, sticky buds.
COST ESTIMATION
Plant capacity 1 Ton/day
Land & Building (4000 Sq.Mtr) Rs. 1.23 Cr
Plant & Machinery Rs. 9.55 Cr
Working Capital for 2 Month Rs. 3.80 Cr
Total Capital Investment Rs. 14.87 Cr
Rate of Return 36%
Break Even Point 45%
CONTENTS
INTRODUCTION
WHAT IS HEMP FABRIC
HOW IS HEMP FABRIC MADE
HOW IS HEMP FABRIC USED?
WHERE IS HEMP FABRIC PRODUCED?
HOW MUCH DOES HEMP FABRIC COST?
WHAT DIFFERENT TYPES OF HEMP FABRIC ARE THERE?
HOW DOES HEMP FABRIC IMPACT THE ENVIRONMENT?
HEMP FABRIC CERTIFICATIONS AVAILABLE
THE IMPORTANCE OF HEMP YARN AND HEMP FABRIC IN INDIA
WHAT PRODUCTS CAN BE MADE WITH HEMP FIBER
CHARACTERISTICS OF HEMP FABRIC
ADVANTAGE INDIA
THE SECTOR HAS BEEN POSTING STRONG GROWTH OVER THE YEARS
RAW COTTON AND MAN-MADE FIBRE PRODUCTION INCREASING
COTTON IS THE MAJOR SEGMENT IN YARN AND FABRIC
EXPORT HAVE POSTED STRONG GROWTH OVER THE YEARS
HOME TEXTILES RACING ON FAVORABLE ECONOMIC CONDITIONS
TECHNICAL TEXTILE INDUSTRY - A NEW ARENA OF GROWTH
STEADY RECOVERY IN TEXTILE MANUFACTURING TO AID GROWTH
NOTABLE TRENDS IN THE TEXTILES SECTOR
TEXTILE PARKS
PROMOTION OF KHADI
DIVERSIFICATION
R&D
FOCUS ON HIGH GROWTH DOMESTIC MARKETS
SCALING-UP ORGANIC COTTON INDUSTRY
INNOVATIONS TO CREATE SUSTAINABLE TEXTILES
RISING INCOMES AND A GROWING MIDDLE-CLASS DRIVE THE DEMAND
EXPORTERS GAINING FROM STRONG GLOBAL DEMAND
KEY TEXTILES AND APPAREL ZONES IN INDIA
M&A ACTIVITY UP IN THE SECTOR
KEY INDUSTRY CONTACTS
BACKGROUND REGARDING INDUSTRIAL HEMP
COUNTRIES WITH FIBER HEMP PRODUCTION BY AREA IN 2021 (FAOSTAT, USDA, TURKSTAT)
GLOBAL FIBER HEMP PRODUCTION BY VOLUME (TONNES)
FIBER HEMP PRODUCTION AROUND THE WORLD
HEMP TEXTILE PROCESSING & MANUFACTURING
TERRY TOWEL MANUFACTURING
TERRY PILE MECHANISMS
B.I.S. SPECIFICATION
PROPERTIES OF TERRY TOWELS
CLARIFICATION OF TERRY TOWEL
FIBERS AND YARN USED IN TERRY TOWELS
QUALITY DEFECTS IN TERRY TOWEL
RAW MATERIAL
MANUFACTURING PROCESS OF TERRY TOWEL
PROCESS FLOW DIAGRAM OF TERRY TOWEL
DETAILS OF TERRY TOWEL PROCESSING
PRETREATMENTS OF TERRY TOWELS
CONTINUOUS PRETREATMENT AND DYEING OF TERRY TOWEL FABRIC
PROCESSING STEPS IN TERRY TOWEL MANUFACTURE
PREPARATORY PROCESSES
BLEACHING
TECHNOLOGY OF TERRY TOWEL PRODUCTION
QUALITY CONTROL MANAGEMENT IN TOWEL MANUFACTURE
ANTICIPATED ENVIRONMENTAL IMPACTS
GROWTH DRIVERS
FINAL PRODUCTS
NEW PRODUCT LAUNCH MECHANISM
KEY INDUSTRIAL REGULATIONS AND POLICIES
INDUSTRY RELATED LAWS
LAWS RELATING TO EMPLOYMENT
ENVIRONMENTAL LAWS
INTELLECTUAL PROPERTY LAWS
TAXATION LAWS
OTHER APPLICABLE LAWS
MAJOR PLAYERS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
KNOW HOW & CONSULTANCY SERVICE PROVIDERS
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
MANPOWER
QUALITY CONTROL AND TESTING EQUIPMENTS
ORGANIZATION CHART
PLANT LAYOUT
TURNKEY CONSULTANT
SWOL ANALYSIS
IMPLEMENTATION SCHEDULE
PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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