Industry Overview
The manufacture of printed tin containers, particularly 15 kg and 15 litre square tins, plays an important role in the bulk packaging of edible oil, ghee, vanaspati and bakery shortening in India. These containers are manufactured from electrolytic tinplate and are designed to provide strength, durability, food-contact suitability and reliable protection during storage, transportation and stacking. As per IS 10325, the standard square tin has a cross-section of 235 mm and a height of 325 mm, while the height is 292 mm when the nominal capacity is specified as 15 litres.
Tinplate consists of low-carbon steel sheets coated with tin on both surfaces. It offers several advantages, including mechanical strength, printability, recyclability, corrosion resistance and suitability for food packaging. The container body is formed with a side seam, while the top and bottom are secured through double seaming. A wire handle, lug plates and a sealed filler opening complete the container.
The Indian tin container industry is evolving with increasing domestic tinplate supply, expanded manufacturing capabilities and stricter BIS quality-control requirements for raw materials and finished products. Standardised institutional packaging sizes, including 15 litre / 15 kg and 20 litre / 20 kg containers, continue to support demand. Although consumer-oriented edible oil packaging has increasingly shifted towards flexible pouches and PET bottles, metal tins remain relevant for wholesale, institutional and remote-market applications.
This project envisages establishing a manufacturing unit with a capacity of 3,000 tins per day. The proposed facility can cater to the packaging requirements of edible oil mills, ghee and vanaspati manufacturers and bakery-ingredient suppliers within regional markets.
Cost Estimation
| Particulars | Project Cost / Details |
|---|---|
| Plant Capacity | 3000 Tins/Day |
| Land & Building (1500 Sq.mtr) | Rs. 2.7 Cr |
| Plant & Machinery | Rs. 3.1 Cr |
| Working Capital for 2 Month | Rs. 25 Lacs |
| Total Capital Investment | Rs. 6 Cr |
| Rate of Return | 25.7% |
| Break Even Point | 70% |
Content Index
- INTRODUCTION
- USES AND SCOPE
- BIS SPECIFICATIONS AND REGULATORY FRAMEWORK
- PROPERTIES OF TINPLATE
- MAIN UNITS OF A PRINTED TIN CONTAINER PLANT
- MARKET SURVEY
- PRESENT MANUFACTURERS AND INDUSTRY LANDSCAPE
- MANUFACTURING PROCESS
- PROCESS FLOW DIAGRAM
- PLANT LAYOUT AND PRINCIPLES
- PLANT LOCATION FACTORS
- MACHINERY AND EQUIPMENT LIST
- PROJECT IMPLEMENTATION SCHEDULE
- SUPPLIERS OF RAW MATERIALS AND MACHINERY
- SOURCES AND DATA NOTES
- EXPLANATION OF TERMS
- APPENDIX A - COST AND FINANCIAL ANALYSIS
- BASIS AND ASSUMPTIONS
- LAND AND BUILDING
- PLANT AND MACHINERY (SUMMARY)
- FIXED CAPITAL INVESTMENT
- RAW MATERIAL
- SALARY AND WAGES
- UTILITIES AND OVERHEADS
- TOTAL WORKING CAPITAL
- COST OF PRODUCTION
- PROFITABILITY ANALYSIS
- BREAK-EVEN POINT
- RESOURCES OF FINANCE
- INTEREST CHART
- DEPRECIATION CHART
- CASH FLOW STATEMENT
- PROJECTED BALANCE SHEET
- SENSITIVITY ANALYSIS
- KEY RATIOS AND CONCLUSION
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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