MANUFACTURING OF PLANT PROTEINS FROM MUNG, YELLOW PEAS, PEANUT, FABA BEANS ETC.
(EIRI/EDPR/4811) J.C. 3033
INTRODUCTION
The global market for plant-based foods is experiencing explosive growth. It is projected to triple from USD 11.3 billion in 2023 to a whopping USD 35.9 billion by 2033. This surge is a clear indication of increasing consumer engagement and interest around the globe. Consequently, plant proteins are increasingly important as food producers and consumers shift toward sustainable ingredients. Plant proteins are more sustainable choices for our planet in terms of water, land, and energy use as they have a significantly lower carbon, water, and energy footprint. It presents the classification, working principles, advantages, limitations, and applications of three major categories of plant protein extraction: (1) dry fractionation, (2) wet fractionation, and (3) non-thermal or green extraction technologies.
What are plant-based proteins
Plant-based proteins are proteins derived solely from crop sources such as cereals, pulses, legumes, nuts, edible seeds, oilseeds, and tubers.
COST ESTIMATION
Plant Capacity 10 Ton/Day
Land & Building (8000 sq.mt.) Rs. 5.13 Cr
Plant & Machinery Rs. 6.87 Cr
Working Capital for 2 Month Rs. 17.57 Cr
Total Capital Investment Rs. 30.04 Cr
Rate of Return 35%
Break Even Point 40%
CONTENTS
INTRODUCTION
WHAT ARE PLANT-BASED PROTEINS
BUILDING BLOCKS, STRUCTURE, COMPOSITION, AND CLASSIFICATION OF PLANT PROTEINS
FUNDAMENTALS OF PLANT PROTEIN EXTRACTION
TOP 10 LARGEST PRODUCERS OF PULSES IN INDIA
PRODUCTION OF PULSES IN INDIA FOR THE LAST 6 YEARS
MAJOR PULSES GROWN IN INDIA
INDUSTRIALLY RELEVANT PLANT PROTEIN EXTRACTION TECHNIQUWATER-BASED EXTRACTION
ALKALINE EXTRACTION FOLLOWED BY ISOELECTRIC PRECIPITATION
AIR CLASSIFICATION
GREEN TECHNOLOGIES FOR PLANT PROTEIN EXTRACTION
ENZYMATIC EXTRACTION
ULTRASOUND-ASSISTED EXTRACTION
PULSED ELECTRIC FIELD-ASSISTED EXTRACTION
MICROWAVE-ASSISTED EXTRACTION
HIGH PRESSURE-ASSISTED EXTRACTION
DEEP EUTECTIC SOLVENT EXTRACTION
SUBCRITICAL WATER EXTRACTION
THE PLANT PROTEIN-RELATED APPLICATIONS OF THE DIFFERENT EXTRACTION METHODS DESCRIBED ABOVE ARE SUMMARISED IN TABLE 1.
ENVIRONMENTAL AND ENERGY SUSTAINABILITY OF PLANT PROTEIN EXTRACTION TECHNIQUES
SELEACTION PARAMETERS
PLANT PROTEIN INGREDIENT SUPPLIERS
MANUFACTURERS FOR PROTEIN EXTRACTION EQUIPMENT
PILOT-SCALE FACILITIES FOR PLANT PROTEIN EXTRACTION
INTRODUCTION (SOY PROTEIN)
USES AND APPLICATIONS
COMPOSITION OF SOY PROTEIN
TECHNICAL INDEX OF SOY PROTEIN
MARKET OVERVIEW
BIS SPECIFICATION
MANUFACTURING PROCESS STEPS / PROCESS FLOW
PROCESS FLOW
ETP FACILITY
PLANT & MACHINERY
ANTICIPATED ENVIRONMENTAL IMPACTS
MARKET OVERVIEW
GLOBAL OUTLOOK
INDIAN ECONOMY OVERVIEW 85
INDIA’S ROAD AHEAD
INDIAN FOOD PROCESSING INDUSTRY
GROWTH DRIVERS
FINAL PRODUCTS
NEW PRODUCT LAUNCH MECHANISM
QUALITY ASSURANCE & QUALITY CONTROL
KEY INDUSTRIAL REGULATIONS AND POLICIES
A. INDUSTRY RELATED LAWS
B. LAWS RELATING TO EMPLOYMENT
C. ENVIRONMENTAL LAWS
D. INTELLECTUAL PROPERTY LAWS
E. TAXATION LAWS
F. OTHER APPLICABLE LAWS
MAJOR PLAYERS OF VEGETABLE PROTEIN MANUFACTURERS
AVAILABILITY OF TECHNOLOGY/KNOW HOW
PROCESSING MACHINERY
PLANT PROJECT LOCATION
(JAIPUR)
DOCUMENTS REQUIRED FOR LICENSES
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PACKAGING TYPES
RAW MATERIALS SUPPLIER
RAW MATERIAL SUPPLIERS
FOREIGN EQUIPMENT MANUFACTURERS
MANUFACTURES PROCESSING MACHINES
SUPPLIERS OF HAMMER MILLS
SUPPLIERS OF REACTORS
SUPPLIERS OF BOILERS
SUPPLIERS OF CONDENSER
ELECRICAL GOOD & SWITCH MANUFACTURE
LABORATORTY EQUIPMENTS MANUFACTURERS
CONVEYOR BELT
BUCKET ELEVATORS
WEIGHING MACHINES
BAG SEALING MACHINE
D.G. SET MANUFACTURERS & SUPPLIERS
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
EFFLUENT TREATMENT AND DISPOSAL
EQUIPMENT REQUIREMENTS
MANPOWER
UTILITIES
UTILITIES (EQUIPMENTS)
QUALITY CONTROL AND TESTING EQUIPMENTS
QUALITY CONTROL PROCEDURE/ PARAMETERS
CLEARANCE REQUIRED
ORGANIZATION CHART
PLANT LAYOUT
TURNKEY CONSULTANT
IMPLEMENTATION SCHEDULE
PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS
SWOL ANALYSIS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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