Detailed Project Report on ready mix mortar

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READY MIX MORTAR

[code no.4179]

Dry Mortar Mix is gaining eminence in modern times owing to its versatile superiority in regard to characteristics over the conventional in-situ mortars viz. better performance easy to uses easy to set and the quality of leaving no crakes and voiles. Besides it has preferably better and wider field of application as patching & repairing materials for plasting purposes and other construction works viz. internal/external plastering masonry work etc. It is a very good substitute for conventional in-situ mortars.

Various types of Ready mix dry mortar comprise internal plaster mortar, external plaster mortar masonry mortar, quick setting mortar high strength mortar repair mortar self leaving flooring mortar pre-mix RCC mortar etc.

One specific advantage regarding manufacture of these ready mix dry mortar is that they can be manufactured in a single unit by variation in composition proportions as per different formulations

Ready mix dry mortar is particularly useful on congested siles or in road construction where little space for the mixing plant and for extensive aggregate stockpile is available but the greatest single advantage of ready mix dry mortar is that it may be made under better conditions of control than are normally possible on any large construction sites.

MORTARS

These consist of finely ground refractory grain and plasticizers that can be thinly spread on brick during construction.

For air - setting mortars sodium silicates or phosphates provide strength at room temperature. Heat setting mortars contain no additives and develop strength only when a ceramic bond is formed at high temperatures.

AIR - SETTING MORTAR

A refractory composition containing chemical agents that sure hardening at temperatures below that of ceramic bonding but above room temperature sometimes called "air hardening".

HOT-SETTING BONDING MORTAR

A refractory mortar material which requires relatively high temperature from the development of a bond.

MASONRY CEMENTS

Masonry cements are cements for use in mortars for masonry construction. They are formulated to yield easily workable mortars and contain special additives that reduce the loss of water from the mortar to the pours masonry units.

COST ESTIMATION

Plant Capacity 240 MT/Day

Land & Building (12,138 sq.mt.) US$ 6.02 Lac

Plant & Machinery US$ 17.55 Lac

Working Capital for 2 Months US$ 7.78 Lac

Total Capital Investment US$ 31.99 Lac

Rate of Return 27%

Break Even Point 54%

INTRODUCTION
USES AND APPLICATION
PROPERTIES AND CHARACTERISTICS
PROCESS AND EQUIPMENT MAINLY USED
IN DRY MORTAR PLANT
PROCESS FLOW DIAGRAM
RAW MATERIALS FOR DRY MIX MORTAR
PRODUCTION AND TYPES OF DRY MIX MORTAR
GLOBAL MARKET OVERVIEW
MAJOR PLAYERS
KEY CHALLENGES
POTENTIAL OF DRY MIX MORTAR
PRESENT MANUFACTURERS/SUPPLIERS OF DRY MIX MORTAR
RAW MATERIALS AND COMPOSITION
OF DRY MIX MORTAR
TECHNICAL DETAILS OF MORTAR MIX
FORMULATIONS
PROCESS OF MANUFACTURE OF READY DRY MIX MORTAR
PROCESS FLOW DIAGRAM
DRY MIX MORTOR TECHNOLOGY AND ITS ADVANTAGES
MANUFACTURING OF VARIOUS TYPES OF READY MIX DRY MORTARS IN THE SAME PLANT
PLANT LAYOUT
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)
SUPPLIERS OF RAW MATERIALS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
UTILITIES
SWOL ANALYSIS
ORGANIZATION CHART
IMPLEMENTATION SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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