SCAFFOLDING MATERIALS

SCAFFOLDING MATERIALS

[EIRI/EDPR/4844] J.C.: 3065XL 

Fabrication industry is a specialized industry of paramount importance & bridges the gap between the main producer of steel and its consumers. This industry essentially covers a vast range of widely different structural like shuttering/scaffolding material etc.

Attempt may be made to find the broad limits of the industry in terms of the basic processes undertaken, which include cutting, welding, bending, grinding & painting etc.

Structural fabrication finds extensive use in various developmental activities though the range and extent of their utilization may vary from one sector to another. Traditionally the most important fabrications are the general structurals used for all types of residential buildings, commercial complex, Multi storied Buildings etc. are scaffolding material.

The fabrication of scaffolding materials takes recourse to Acrow Props, Acrow Span Floor Farms, H-Frame Systems etc.

Acrow Props vary in sizes 0-3'5" to 6'0", 1-5'9" to 10'3", 2-6'6" to 10'3", 2-6'6" to 11'0", 3-8'6" to 13'0" etc.

Slab Forms eliminate use of cut pieces of timber as they can field up odd shapes of slab.

COST ESTIMATION

• Plant capacity                                    10 Ton/day 
  
• Land & Building (2000 Sq.Mtr)  Rs. 1.68 Cr    
• Plant & Machinery                               Rs. 1.15 Cr 
• Working Capital for 1 Month            Rs. 1.83  Cr 
• Total Capital Investment                    Rs. 4.89 Cr 
• Rate of Return                                      27%
• Break Even Point                                59%

CONTENTS

• INTRODUCTION
  
• MATERIAL OF CONSTRUCTION FOR SCAFFOLDING
• MILD STEEL
• SCAFFOLDING
• LIST OF SCAFFOLDING COMPONENTS:
• 1. STANDARDS
• 2. LEDGERS
• 3. TRANSOMS
• OTHER BASIC COMPONENTS OF THE SCAFFOLDING
• 1. SCAFFOLD TUBES
• 2. SCAFFOLD COUPLERS
• 3. ADJUSTABLE BASE PLATES
• 4. DIAGONAL BRACES
• 5. TOE BOARDS
• 6. DECKS
• TYPES OF SCAFFOLDING
• USES & APPLICATION
• (1) FLOOR FORMS
• (2) SLAB FORM
• B.I.S. SPECIFICATION
• MARKET OVERVIEW OF SCAFFOLDING 
• INDIA SCAFFOLDING MARKET TOP 5 IMPORTING COUNTRIES AND MARKET COMPETITION (HHI) ANALYSIS 
• MANUFACTURING PROCESS OFRING LOCK TYPE SCAFFOLDING
• PROCESS FLOW DIAGRAM
• FABRICATION PROCESS OF SCAFFLDING MATERIAL
• MAIN COMPONENTS TO BE MANUFACTURED
• (1) ACROW PROPS
• DIFFERENT ACROW PROP SIZES
• (2) SLAB FORMS STANDARD SIZES OF SLAB FORMS
• (3) FLOOR FORMS
• STANDARD SIZES OF FLOOR FORMS
• (4) H-FRAME SYSTEM
• H-FRAMES/WALL FORM SYSTEM/FLOOR SLAB FORM
• H-FRAME (CROSS BRACE)
• (5) H-FRAME SYSTEMS
• (6) STANDARD SIZES OF H-FRAMES
• (7) WALL FORM SYSTEM
• DIFFERENT SIZES OF WALL FORM SYSTEM
• PROCESS DESCRIPTION
• (1) SHEET METAL CUTTING OPERATIONS
• (A) SHEARING
• (B) BLANKING
• (2) DRILLING
• (3) BENDING
• (4) GRINDING
• (5) PAINTING
• MARKET POSITION
• CURRENT SCENARIO
• CLASSIFICATION
• FORM TYPES
• INSULATING CONCRETE FORMS
• WALL FORMS
• COM-SHELLS
• ARCHITECTURAL FORMS
• FORMLINERS
• DROPHEAD FORMWORK
• FLYING FORMS
• INFLATED FORMS
• CONCRETE CANVAS (CC)
• CONCRETE CANVAS SHELTERS (CCS)
• FABRIC FORMS
• SOME OF THE MAIN ADVANTAGES ARE;
• SLIPFORM
• MARKET GROWTH
• GLOBAL MARKET
• GLOBAL FORMWORK MARKET, BY MATERIAL TYPE
• PRINCIPLES OF PLANT LAYOUT
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE 
•     SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1.   RAW-MATERIAL SUPPLY:
• 2.   MARKETS:
• 3.   POWER AND FUEL SUPPLY:
• 4.   WATER SUPPLY:
• 5.   CLIMATE:
• 6.   TRANSPORTATION:
• 7.   WASTE DISPOSAL:
• 8.   LABOR:
• 9.   REGULATORY LAWS:
• 10.  TAXES:
• 11.  SITE CHARACTERISTICS:
• 12.  COMMUNITY FACTORS:
• 13.  VULNERABILITY TO WARTIME ATTACK:
• 14.  FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 8. TOTAL LOAD:
• 9.   LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• PLANT LAYOUT
• SUPPLIERS OF SHUTTERING/SCAFFOLDING
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF HOT ROLLED SHEETS
• SUPPLIERS OF M.S CHANNELS AND ANGLES
• SUPPLIERS OF M.S FLAT
• SUPPLIERS OF M.S PLATE
• SUPPLIERS OF M.S PIPE
• SUPPLIERS OF DEGREASING CHEMICAL
• SUPPLIERS OF PICKLING CHEMICALS
• SUPPLIERS OF COATING POWDER
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF POWER PRESS
• SUPPLIERS OF SHEARING MACHINE
• SUPPLIERS OF ROLLING MACHINE
• SUPPLIERS OF FLYPRESS
• SUPPLIERS OF BENDING MACHINE
• SUPPLIERS OF MECHANICAL PRESS
• SUPPLIERS OF SHEET LAVELING MACHINE
• SUPPLIERS OF PUNCHING PRESS
• SUPPLIERS OF CNC PLASMA CUTTING MACHINE
• SUPPLIERS OF MILLING MACHINE
• SUPPLIERS OF POWER HACSAW
• SUPPLIERS OF GRINDING MACHINE
• SUPPLIERS OF MIG WELDING MACHINE
• SUPPLIERS OF POWDER COATING MACHINE
• SUPPLIERS OF DG SETS
• SUPPLIERS OF EOT CRANES
• SUPPLIERS OF ELECTRICAL PANEL
• SUPPLIERS OF ELECTRIC MOTOR
• SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
• SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
• SUPPLIERS OF AIR COMPRESSORS
• SUPPLIERS OF PLATFORM WEIGHING MACHINE
• SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
• SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
• SUPPLIERS OF SHOT BLASTING MACHINE
• SUPPLIERS OF JIGS AND FIXTURE
• SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)