Industry Overview
Soybean is the world's largest oilseed crop and a major source of vegetable oil and protein-rich meal. In 2013, global soybean production reached 276 million t, with the USA, Brazil, Argentina and China identified as the main producers. Soybean meal, a major by-product of oil extraction, is an important feed commodity and a significant protein source for animal diets.
Soybean seeds contain approximately 18% to 20% oil. In solvent extraction plants, the oil is generally recovered after preparing the seeds through cleaning, destoning, cracking, husk separation where required, cooking, flaking, expanding and drying. The prepared material is then subjected to solvent extraction to obtain crude soybean oil and extraction meal.
The project covers a soybean solvent extraction unit along with associated preparation, extraction, desolventizing, distillation, hexane recovery, refining, utilities, effluent treatment, quality control and filling facilities. The report also addresses plant location factors, manpower, equipment requirements, product applications, market considerations and project economics.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 150 Ton/day |
| Land & Building ( 10000 Sq.Mtr) | Rs. 4. 09 Cr |
| Plant & Machinery | Rs. 8,99 Cr |
| Working Capital for 1 Month | Rs. 41.48 Cr |
| Total Capital Investment | Rs. 55.78 Cr |
| Rate of Return | 53% |
| Break Even Point | 26% |
Content Index
- INTRODUCTION
- PLANT LOCATION-KOLKATA
- CLIMATE
- TRANSPORTATION
- BUS
- TAXI
- METRO
- TRAM
- FERRIES
- AUTO-RICKSHAWS
- PRIMARY RAW MATERIAL
- PRODUCTION
- PRODUCTION
- HARVESTING
- CONSUMPTION
- PRESENT MANUFACTURERS/SUPPLIERS
- SOY OILS
- SOYA OIL MANUFACTURERS IN INDIA:-
- USES AND APPLICATIONS
- FOOD FOR HUMANS
- FEED FOR ANIMALS
- OTHER USES
- BENEFITS
- 1. HIGH SMOKE POINT
- 2. RICH IN HEART-HEALTHY FATS
- 3. MAY SUPPORT BONE HEALTH
- 4. CONTAINS OMEGA-3 FATTY ACIDS
- 5. PROMOTES SKIN HEALTH
- 6. VERSATILE AND EASY TO USE
- MARKET POSITION
- GLOBAL SOYBEAN OIL MARKET DRIVERS:
- BREAKUP BY END-USE:
- REGIONAL INSIGHTS:
- COMPETITIVE LANDSCAPE:
- SOYBEAN OIL FUTURES – QUOTES
- SOYBEAN OIL MAR '21 (ZLH21)
- PROPERTIES AND APPLICATIONS
- ON THE BASIS OF END USE, THE INDUSTRY IS DIVIDED INTO:
- RAW MATERIALS - SEGMENT ANALYSIS
- APPLICATIONS - SEGMENT ANALYSIS
- GEOGRAPHY - SEGMENT ANALYSIS
- DRIVERS – SOYBEAN OIL MARKET
- SOYBEAN OIL INDUSTRY OUTLOOK
- SOLVENT EXTRACTION PROCESS
- PROCESS DESCRIPTION
- PREPARATION OF SOYA BEAN SEED
- NOTE ON EXTRACTION PLANT EXTRACTOR
- DESOLVENTIZER
- DISTILLATION
- HEXANE RECOVERY
- SOYA PREPARATORY SECTION
- EXTRACTION SECTION
- CONSISTING OF:-
- MEAL DESOLVENTISING SECTION
- MEAL DESOLVENTISING AND TOASTING SECTION
- CONSISTING OF:-
- MEAL CONDITIONING SECTION
- DISTILLATION SECTION
- DISTILLATION SECTION
- ABSORBER SECTION
- ABSORBER SYSTEM
- WC 1 NO WATER CHILLER 7.5 TR WITH 20M2 CONDENSOR
- PUMPS
- PIPING AND INSTRUMENTATION
- ONE LOT ALL WATER VALVES.
- THE EQUIPMENT SUPPLY INCLUDES:
- WATER COOLING TOWER
- PROCESS STORAGE
- PERFORMANCE AND CONSUMPTION DATA
- CAPACITY:
- DESCRIPTION OF INPUT MATERIAL:
- DESCRIPTION OF OUTPUT MATERIAL
- CONSUMPTION OF UTILITIES
- FEATURES OF THE PRODUCTS FROM THE EXTRACTION PLANT
- 1. OIL FROM THE EXTRACTION PLANT
- 2. EXTRACTION MEAL
- FEATURES OF THE WASTE DISPOSAL FROM THE PLANT
- WASTE WATER (PROCESS WATER FROM THE WATER STRIPPER)
- EXHAUST AIR FROM THE ABSORPTION PLANT
- SPECIFICATION OF EXTRACTION MATERIAL TO SEP.
- TECHNICAL SPECIFICATION OF AUXILIARY & OPERATING MEDIA FOR THE PROCESS:
- SOLVENT
- C. COOLING WATER
- D. STEAM
- REFINING PROCESS
- CONTINUOUS SPECIAL ACID DEGUMMING SECTION
- CONTINUOUS BLEACHING PLANT
- PROCESS
- CONTINUOUS DEODORIZATION / DEACIDIFIER
- CONTINUOUS DEGUMMING, NEUTRALIZATION AND WASHING SECTION
- CONSISTING OF:-
- CONTINUOUS BLEACHING
- CONTINUOUS DEODORIZATION
- WATER COOLING AND DISTRIBUTION
- HEAT INSULATION
- PERFORMANCE AND CONSUMPTION DATA
- CONSUMPTION OF UTILITIES (PER TON OF FEED)
- BLEACHER PERFORMANCE GUARANTEE
- FEED
- CONSUMPTION OF UTILITIES
- DEODORIZATION / DEACIDIFICATION
- PERFORMANCE GUARANTEES
- CONSUMPTION OF UTILITIES
- FILLING LINE
- PROCESS FLOW DIAGRAM
- UTILITIES
- WATER
- WATER QUALITY PARAMETERS FOR PROCESSED WATER:
- STEAM
- POWER
- EFFLUENT TREATMENT AND DISPOSAL
- STANDARDS
- TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
- WASTE TREATMENT
- PRIMARY TREATMENT
- ANAEROBIC TREATMENT
- METHANE FERMENTATION IS FAVORED BY A WARM CLIMATE. HOWEVER, ITS MAIN DISADVANTAGES ARE:
- SECONDARY TREATMENT
- TERTIARY TREATMENT
- SOLIDS CONCENTRATION
- TYPICAL WASTE SOLIDS CHARACTERISTICS
- EQUIPMENT REQUIREMENT
- EQUIPMENT REQUIREMENTS
- QUALITY CONTROL
- 1.0 DETERMINATION OF SAPONIFICATION VALUE
- 2.0 PREPARATION OF TEST SAMPLE
- 3.0 DETERMINATION OF MOISTURE CONTENT
- 4.0 DETERMINATION OF SPECIFIC GRAVITY
- 5.0 DETERMINATION OF THE REFRACTIVE INDEX
- 6.0 DETERMINATION OF FLASH POINT.
- 7.0 DETERMINATION OF COLOUR
- 8.0 DETERMINATION OF MELTING POINT OF FAT
- MANPOWER
- GENERAL
- BASIS OF ESTIMATION
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW-MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- 6. TRANSPORTATION:
- 7. WASTE DISPOSAL:
- 8. LABOR:
- 9. REGULATORY LAWS:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME ATTACK:
- 14. FLOOD AND FIRE CONTROL:
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TERM LOANS:
- 8. TOTAL LOAD:
- 9. LAND AREA/MAN POWER RATIO:
- COMPLETE PLANT AND MACHINERY SUPPLIERS FOR SOLVENT EXTRACTION PLANT
- MACHINERY SUPPLIER
- FOOD AND AGRO PROCESSING CONSULTANTS
- SEED OIL MANUFACTURER
- MACHINERY LIST
- LIST OF LABORATORY EQUIPMENTS
- RAW MATERIAL PHOTOGRAPHS
- PRODUCT PHOTOGRAPHS
- SOYA CRUDE OIL
- SOYA DE OILED MEAL
- REFINED SOYA OIL
- SOYA GUM
- SOYA SOAP STOCK
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
A soybean solvent extraction plant is an industrial facility designed to recover oil from prepared soybean seeds using a solvent extraction process. The report describes preparation operations including cleaning, destoning, cracking, husk separation where required, cooking, flaking, expanding and drying. The prepared soybean material is processed in the extraction section, after which the oil and meal undergo further processing. Associated facilities include desolventizing, distillation, hexane recovery, utilities, waste treatment and quality control systems.
The project report specifies a plant capacity of 150 Ton/day. This capacity forms part of the project's cost-estimation information and relates to the proposed soybean solvent extraction unit. The report also contains sections covering input material, output material, utility consumption, extraction performance and refining operations. Actual operating performance and detailed production parameters should be evaluated using the project's complete technical specifications and operating assumptions.
The primary raw material is soybean seed. According to the report, soybean seeds contain approximately 18% to 20% oil. Before solvent extraction, the seeds are prepared through a sequence that includes cleaning, destoning, cracking, husk separation if required, cooking, flaking, expanding and drying. Proper preparation is important for efficient extraction and subsequent recovery of soybean oil and extraction meal.
The main products identified in the report are soybean oil and extraction meal. The extraction plant section specifically addresses oil from the extraction plant and extraction meal, while the broader report also covers refined soya oil, soya gum and soya soap stock. Soybean meal is particularly significant because it is a major by-product of oil extraction and is widely used as an animal feed ingredient.
The project covers soybean preparation, solvent extraction, meal desolventizing and toasting, meal conditioning, distillation, absorber systems and hexane recovery. It also includes refining operations such as acid degumming, bleaching, deodorization or deacidification, neutralization and washing. Supporting facilities include water cooling and distribution, heat insulation, filling, utilities, process storage, piping and instrumentation, effluent treatment and quality-control facilities.
The report includes several quality-control procedures for soybean oil and related materials. These include determination of saponification value, preparation of the test sample, moisture content, specific gravity, refractive index, flash point, colour and melting point of fat. These tests help assess important physical and chemical characteristics of oil and support process and product-quality control within the extraction and refining operations.
The project includes effluent treatment and disposal provisions covering primary, anaerobic, secondary and tertiary treatment. It also addresses solids concentration and typical waste-solids characteristics. The report specifically identifies process water from the water stripper and exhaust air from the absorption plant as waste streams requiring consideration. The detailed treatment arrangement is intended to support appropriate handling, treatment and disposal of wastes generated by the extraction and associated processing operations.
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