TYRE RECYCLING UNIT (PRODUCTION CAPACITY: 12 TONS/DAY)
[EIRI/EDPR/4725] J.C.: 2945INR, 2945US$
The automotive vehicles are increasing rapidly due to increasing motorization and industrialization which definitely leads to generation of tyre waste globally. Billions of waste tyres are available in all over the world. We can’t burn or landfill them due to pollution problems. Disposal of tyre waste is becoming an environmental challenge in many developing countries like India due to its non-biodegradability. Now a day, the developed techniques like pyrolysis process could be used to produce fuel oil from tyre waste to substitute the conventional energy resources/ fossil fuel.
COST ESTIMATION
Plant Capacity 12 MT/Day
Land & Building (6000 sq.mt.) Rs. 3.07 Cr
Plant & Machinery Rs. 1.92 Cr
Working Capital for 1 Month Rs. 41.57 Lac
Total Capital Investment Rs. 5.68 Cr
Rate of Return 46%
Break Even Point 49%
CONTENTS
INTRODUCTION
PROBLEMS WITH WASTE TYRES
THE MAIN PROBLEMS WITH TYRE WASTE ARE AS FOLLOWS:
PYROLYSIS PLANT PROCESS
PYROLYSIS END PRODUCTS
USES AND APPLICATIONS
USES AND APPLICATIONS OF FUEL OIL
1. FOR DOMESTIC USE:
2. FOR TRANSPORT:
3. IN INDUSTRY:
4. AS ROCKET FUEL:
USES AND APPLICATIONS OF CARBON BLACK
1. RUBBER REINFORCEMENT
2. COLOURS AND PIGMENTS FOR PLASTICS
3. ELECTRIC EQUIPMENT AND CONDUCTIVE COMPONENTS
4. OTHERS
USES AND APPLICATION OF PYROLYTIC GAS
PROCESS FLOW CHART
MANUFACTURING PROCESS OF FUEL OIL FROM WASTE TYRE
1. PROCUREMENT OF SCRAP TYRES
2. INSPECTION
3. STEELWIRE PULLING
4. TYRE SHREDDING MACHINE
5. TRANSPORTATION
6. PYROLYSIS PROCESS
PYROLYSIS END PRODUCTS
PLANT AND MACHINERY
MAIN PARTS OF WASTE TYRE PYROLYSIS PLANT AND THEIR FUNCTIONS
THE MAIN COMPONENTS OF THE TYRE PYROLYSIS PLANT
1. PYROLYSIS REACTOR
2. VACUUM DEVICE
3. THE CONDENSER
4. CARBON BLACK DISCHARGE DEVICE – WIND CONVEYING SYSTEM
5. TAIL GAS CLEANING AND ODOR REMOVAL SYSTEM
POLLUTION CONTROL SYSTEM IS ADOPTED IN WASTE TYRE PYROLYSIS PLANT
SMOKE POLLUTION CONTROL SYSTEM OF DOING WASTE TYRE PYROLYSIS PLANT
ODOR POLLUTION CONTROL SYSTEM OF DOING WASTE TYRE PYROLYSIS PLANT
TYRE RECYCLING
TDF - LOW TO MEDIUM VOLUMES
TDF - HIGH VOLUMES
PRIMARY SHREDDERS
SECONDARY SHREDDERS
TYRE CRUMB
RUBBER POWDER
SEQUENCES STAGE FOR TYRE RECYCLING
STAGE 1: PRIMARY SHREDDING
STAGE 2: SECONDARY SHREDDING
STAGE 3A: PRIMARY GRANULATION
STAGE 3B: FINAL GRANULATION
STANDARD EQUIPMENTCLOSE
STAGE 1
STAGE 2
STAGE 3A
STAGE 3B
TYRE RECYCLING PLANT FOR RUBBER POWDER
RUBBER POWDER PRODUCTION LINE
RUBBER TIRE CRUSHING MACHINE
PROCESSING MATERIALS:
PRODUCTION CAPACITY:
ANCILLARY EQUIPMENT:
FINISHED PRODUCT SPECIFICATIONS:
EQUIPMENT AUTOMATION:
FINISHED PRODUCT USE:
WASTE RUBBER TIRE RECYCLING PROCESS
TIRE RING CUTTING MACHINE:
TIRE STRIP CUTTING MACHINE:
TIRE CUTTING MACHINE:
TYRE CRUSHER:
MAGNETIC SEPARATOR:
PACKING MACHINE:
MARKET OVERVIEW OF TYRE RECYCLING IN UAE
RUBBER SHEETS PREPARED FROM RECYCLED TYRES
GLOBAL MARKET FOR TYRE RECYCLING
TOP 10 TIRE MANUFACTURING COUNTRIES IN 2021, (INCLUDING IMPORT AND EXPORT)
TIRE RECYCLING MARKET – SIGNIFICANT GROWTH FACTORS
ENVIRONMENTAL CONCERNS:
GOVERNMENT REGULATIONS:
CIRCULAR ECONOMY PRINCIPLES:
INCREASING DEMAND FOR RECYCLED TIRE PRODUCTS:
GROWING DEMAND FOR SUSTAINABLE CONSTRUCTION:
EMERGING MARKETS AND DEVELOPING COUNTRIES:
TIRE RECYCLING MARKET – MERGERS AND ACQUISITIONS
MICHELIN AND ENVIRO:
LIBERTY TIRE RECYCLING AND BRIDGESTONE AMERICAS:
PYROLYX AND CONTINENTAL CARBON COMPANY:
SCANDINAVIAN ENVIRO SYSTEMS ACQUIRING TREADCRAFT LIMITED:
LIBERTY TIRE RECYCLING ACQUIRED LAKIN TIRE:
MICHELIN ACQUIRING LEHIGH TECHNOLOGIES:
COMPARATIVE ANALYSIS OF THE RELATED MARKET
TIRE RECYCLING MARKET – SIGNIFICANT THREATS
ILLEGAL DUMPING:
LACK OF INFRASTRUCTURE:
MARKET VOLATILITY:
TECHNOLOGICAL CHALLENGES:
CATEGORY-WISE INSIGHTS
BY PROCESS:
PYROLYSIS:
SHREDDING:
BY PRODUCT:
CRUMBED RUBBER:
TIRE DERIVED FUEL (TDF):
OTHERS:
GLOBAL TIRE RECYCLING MARKET 2023–2032 (BY BILLION)
BY APPLICATION:
MANUFACTURING:
CONSTRUCTION:
RUBBER PRODUCTS:
OTHERS:
GLOBAL TIRE RECYCLING MARKET 2023–2032 (BY PRODUCT)
TIRE RECYCLING MARKET – REGIONAL ANALYSIS
NORTH AMERICA:
EUROPE:
ASIA-PACIFIC:
LAMEA:
GLOBAL TIRE RECYCLING MARKET 2023–2032 (BY PROCESS)
THE TIRE RECYCLING MARKET IS SEGMENTED AS FOLLOWS:
BY PROCESS
BY PRODUCT
BY APPLICATION
BY REGION
NORTH AMERICA
EUROPE
ASIA PACIFIC
THE MIDDLE EAST & AFRICA
LATIN AMERICA
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PRESENT MANUFACTURES/SUPPLIERS
SUPPLIERS OF FURNACE OIL
SUPPLIERS OF CARBON BLACK
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF TYRES SCRAP
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS [CHINA]
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF WASTE TYRE RECYCLING PLANT
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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