Upvc and Cpvc Pipe and Fitting (Production Capacity: 2.5 MT/Day)
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UPVC AND CPVC PIPE AND FITTING
[EIRI/EDPR/4755] J.C.: 2975XL
INTRODUCTION
PVC (unplasticized polyvinylchloride) pipes and fittings exhibit excellent resistance to aggressive environments both naturally occurring and as a result of industrial activity. They are resistant to almost all types of corrosion, either chemical or electrochemical in nature. Since PVC is a non-conductor, galvanic and electro chemical effects do not occur in PVC pipes.
PVC Pipes are a often used in the following circumstances:
• For drinking water pipe distribution systems, both main and supply lines
• Sewer and discharge pipe systems
Due to its non-metallic nature, the material used is totally resistant to all forms of metallic corrosion.
Aggressive water resulting from high sulphate soils and low hardness water will not attack PVC pipes.
PVC pipes are therefore resistant to a wide range of industrial waters and chemicals and offer an advantage in long-term systems life and manufacture costs.
Being made of a tasteless and odorless material, PVC pipes remain neutral to all transported fluids.
PVC is completely inert and is widely used for transporting liquids made for human consumption.
Because of their mirror-smooth inside surface, PVC pipes have minimum flow head loss. There is also no buildup of inside deposits, a particular advantage in the construction of sewerage systems.
The physical properties of PVC pipes are not affected by neither direct sunshine, nor wind or rain.
However, to avoid surface browning due to long exposure to direct sunlight, it is recommended that the pipes are kept protected from direct sunlight.
Rigid PVC is not conductive to combustion. In the event of a fire, flames are unable to travel on PVC pipes. They therefore offer added safety when used for electrical installations, both domestic and industrial.
PVC pipes are relatively light. Their specific weight 1.43 is one- fifth that of steel pipes. This cuts down transportation costs and facilitates installation when in difficult and remote places. Installation is quick and easy with a complete line of fittings either with the solvent glue weld sockets or the rubber seal socket joints. In either case, a leak-proof joint is assured. Subsequent maintenance work is also carried out with a minimum of complication and cost.
PVC pipe which is made from polymerized vinyl chloride, a synthetic resin, which when plasticized or softened with other chemicals has some rubber-like properties. Derived from acetylene and anhydrous hydrochloric acid. PVC pipe has nominal sizes that are to be used with PVC socket fittings (schedule 40) and PVC socket or threaded fittings (schedule 80).
PVC Pipe have got tremendous demand in India as well as in abroad. To manufacture this, all the machinery and raw materials are available indigenously.
A polyvinyl chloride (PVC) pipe is made from a plastic and vinyl combination material. The pipes are durable, hard to damage and long lasting. A PVC pipe does not rust, rot, or wear over time. For that reason, PVC piping is most commonly used in water systems, underground wiring, and sewer lines.
COST ESTIMATION
Plant Capacity 2.5 MT/Day
Land & Building (2000 sq.mt.) Rs. 2.75 Cr
Plant & Machinery Rs. 80.00 Lac
Working Capital for 1 Month Rs. 1.08 Cr
Total Capital Investment Rs. 4.85 Cr
Rate of Return 22%
Break Even Point 60%
CONTENTS
INTRODUCTION
PROPERTIES OF UPVC PIPES & FITTINGS
CHLORINATED POLYVINYL CHLORIDE (CPVC)
BUREAU OF INDIAN STANDARDS SPECIFICATIONS PLASTIC PIPES & FITTINGS
SPECIFICATION OF UPVC PIPES FOR POTABLE WATER
UNPLASTICIZED PVC PIPES FOR POTABLE WATER SUPPLIES-SPECIFICATION
1 SCOPE
2 NORMATIVE REFERENCES
3 TERMINOLOGIES
4 NOTATIONS
5 CLASSIFICATIONS OF PIPES
6 COMPOSITIONS
7 DIMENSIONS
8 SEALING RINGS
9 PIPE ENDS
10 PHYSICAL AND CHEMICAL CHARACTERISTICS
11 MECHANICAL PROPERTIES
12 SAMPLING AND CRITERIA FOR CONFORMITY
13 MARKING
CPVC PIPES AND FITTING
TECHNICAL SPECIFICATIONS
CPVC PIPES & FITTINGS
MARKET OVERVIEW OF INDIAN PLASTIC PIPES
MANUFACTURERS/EXPORTERS
UPVC PIPE MANUFACTURERS/EXPORTERS RAW MATERIAL SECTION
PVC RESIN:
DIMENSION OF UPVC PIPE
PVC PIPE & FITTINGS DIMENSIONS (SCH 40/SCH 80)
UPVC AND ITS BENEFITS
2.2 BENEFITS OF UPVC
COMPARISON BETWEEN CPVC AND PVC PIPES
BENEFITS OF CPVC
PHYSICAL PROPERTIES
HEAT RESISTANCE
MECHANICAL PROPERTIES
PROPERTIES OF CPVC AND PVC
BONDING
FIRE PROPERTIES
COMPOSITION OF UPVC PIPE
ADVANTAGE AND SPECIFICATION OF CPVC PIPES AND FITTING
CPVC ADVANTAGES
CPVC APPLICATIONS
CPVC STANDARDS
SPECIFICATION OF CPVC PIPES AND FITTINGD
CPVC SCHEDULE 40 & SCHEDULE 80 PIPE SPECIFICATIONS
APPLICATION
SCOPE
CPVC MATERIALS
DIMENSIONS
THE MAXIMUM SERIVCE TEMPERATURE FOR CPVC IS 200°F.
GENERAL SPECIFICATIONS FOR STANDARD CPVC SCHEDULE 40 AND SCHEDULE 80 FABRICATED DRAINAGE FITTINGS
SCOPE
MATERIALS OF CONSTRUCTION
(CPVC) CHLORINATED POLYVINYL CHLORIDE
SOLVENT CEMENT AND WELDING ROD (CPVC)
ASSEMBLY AND CONSTRUCTION PROCEDURES
GENERAL SPECIFICATIONS FOR STANDARD CPVC SCHEDULE 40 & SCHEDULE 80 FABRICATED PRESSURE FITTINGS
SCOPE
MATERIALS OF CONSTRUCTION
(CPVC) CHLORINATED POLYVINYL CHLORIDE
SOLVENT CEMENT AND WELDING ROD (CPVC)
ASSEMBLY/CONSTRUCTION PROCEDURES
DIMENSIONAL SPECIFICATIONS
PRODUCT QUALITY
SEQUENCES IN UPVC PIPES MANUFACTURING
RAW MATERIAL PREPARATION:
MIXING AND BLENDING:
EXTRUSION:
SHAPING:
COOLING AND SIZING:
SURFACE TREATMENT AND FINISHING:
QUALITY CONTROL:
PRODUCING UPVC PIPE
RAW MATERIAL PREPARATION:
MIXING AND COMPOUNDING:
EXTRUSION:
SIZING AND CALIBRATION:
COOLING AND COOLING TANKS:
MARKING AND PRINTING:
QUALITY CONTROL:
PACKAGING AND STORAGE:
PIPE EXTRUSION PROCESS
PIPE EXTRUSION PROCESS
MATERIALS:
PVC COMPOUNDING IS USUALLY CARRIED OUT IN TWO STAGES
CONVERTING CPVC INTO PIPES AND FITTING
CPVC EXTRUSION
CPVC INJECTION MOLDING
PROCESS FLOW DIAGRAM OF UPVC PIPE
MANUFACTURING PROCESS OF UPVC PIPES IN DETAILS
PVC COMPOUNDING
PVC COMPOUNDING IS USUALLY CARRIED OUT IN TWO STAGES
PVC PIPE FORMULATION:
PIPE EXTRUSION LINE:
PIPE EXTRUSION DIE:
SIZING EQUIPMENT:
COOLING WATER THROUGH:
PULLING MACHINES:
CONTROLS:
CUTTING DEVICE:
COILING DEVICE:
PVC PIPE
DETAILS OF PLASTIC EXTRUSION
SECTIONAL VIEW OF A SIMPLE PLASTIC EXTRUDER
TYPES OF EXTRUDERS
SINGLE SCREW EXTRUDER:
SIMPLE PLASTIC SINGLE SCREW EXTRUDER
TWIN SCREW EXTRUDER:
TROUBLESHOOTING SHOOTING GUIDE FOR RVPC PIPE EXTRUSION
ADDRESSES OF PLANT & MACHINERIES SUPPLIERS
SUPPLIERS OF MOULDS FOR PIPE FITTINGS
SUPPLIERS OF HIGH SPEED MIXER
SUPPLIERS OF EXTRUDER
SUPPLIERS OF PLASTIC SCRAP GRINDER MACHINE
SUPPLIERS OF PLASTIC INJECTION MOULDING MACHINE
SUPPLIERS OF GENERATOR SET
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PVC RESIN
SUPPLIERS OF CALCIUM STEARATE
SUPPLIERS OF LEAD STEARATE
SUPPLIERS OF PRECIPITATED CALCIUM CARBONATE
SUPPLIERS OF PIGMENT DYE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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