Detailed Project Report on air/oil/fuel filter

AIR/OIL/FUEL FILTER
[CODE NO. 3249]


Filtration  is a removing unwanted particles by  "Screening" Particles  in a fluid flowing past a porous sereen  either  lodge against the screen across the pores because they are larger  than the  pores,  or lodge against the sereen material and  are   held there   by  the force of the street which  means  that  particles smaller  than  the pore size can be trapped  particles  are  also though  to  be  held  in place. Once trapped ,by  a  form  of  an electrostatic nature, giving them an affinity for the material  of the screen and holding them once the flow has stopped.

Some  types of filters are impregnated  with a  flocculating chemist  which  agglomerates the finer particles and  makes  them easier  to  trap  but  the  basic  principle   is  still  one  of screening.

Filters  are  sometimes  divided into  "surface"  and  depth filters.  In  fact all filters except the metallic strainers are depth filters. Increasing  the pore size of the medium but at the same time increasing the depth results in fewer particles  being trapped  by  lodging in the poros , but a  larger  number  being trapped  against  the fibers of the filters.  The degree of filtration is generally loss, but the resistance to flow is the also with a depth filter, and the effective life is greater. It is  possible  to produce a depth filter of coarse material in grate depth having  the  same degree of filtration as a very fine surface filter, but the resistance to flow is usually prohibitive Normal practice is to compromise either with a fine short-life depth  filter, such as a porous paper, or with a slightly more coarse but longer-life depth filter, such as a felt.  Both  have their proper uses.

A device that is used to remove something unwanted from a liquid or gas that passes through it is called filter.

    
COST ESTIMATION

Plant  Capacity                                                          :    4000.00 Nos/day
land & Building (3000 sq.mtr)                                :    Rs. 4.88  Cr
Plant & Machinery                                                      :    Rs. 2.71  Cr
Working Capital for 2 Months                                   :    Rs  3.05  Cr
Total Capital Investment                                            :    Rs. 11.00 Cr
Rate of Return                                                             :    32%
Break Even Point                                                         :    51%


INTRODUCTION    
TYPES OF FILTER    
(A) AIR FILTER    
(I) OIL WETTED MESH TYPE    
(II) DRY AIR TYPE    
(III) OIL BATH TYPE    
2. CONSTRUCTION    
TYPES OF ELEMENTS    
DRY TYPE - IT HAS THE FOLLOWING CHARACTERISTICS    
WET TYPE - IT HAS THE FOLLOWING CHARACTERISTICS    
TYPES OF FILTER MEDIUM FOLDS:    
1. CHRYSANTHEMUM SHAPE    
2. HONEYCOMB    
FILTER MEDIA    
SPECIFICATION OF PAPER FILTER    
(2) FUEL FILTER    17
SIX PRINCIPAL FILTER ELEMENTS HAVE BEEN USED FOR MANY YEARS:    
CONSTRUCTION PLEATED FITER ELEMENT    
SPECIFICATION OF FILTER PAPER    
(3) OIL FILTER –    
FILTER MEDIA:    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART    
MANUFACTURING PROCESS OF AIR/FUEL/OIL FILTER CARTIRIDGE    
NORMALLY TAKEN RECOVERS TO THE FoLLOWING STEPS:-    
MAIN STEPS ARE GIVEN BELOW:    
PLEATING    
TESTING OF AIR FILTER    
TESTING OF FUEL FILTER    
TESTING OF OIL FILTER    
MARKET SURVEY    
INDIA AUTOMOTIVE FILTER MARKET FORECAST & OPPORTUNITIES, 2021    
INTRODUCTION    
MARKET SIZE    
INVESTMENTS    
GOVERNMENT INITIATIVES    
ROAD AHEAD    
WORLD DEMAND TO RISE 7.6% ANNUALLY THROUGH 2015    
CHINA, INDIA, INDONESIA AMONG FASTEST GROWING NATIONAL MARKETS    
EXPORT DATA OF OIL FILTER SET    
EXPORT DATA OF FUEL FILTER SET    
EXPORT DATA OF AIR FILTER SET    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF AUTOMOBILE FILTER    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF CR SHEET    
SS SHEET    
SUPPLIERS OF STEEL WIRE    
SUPPLIERS OF FILTER RUBBER GLAND    
SUPPLIERS OF STEEL WIRE NET    
SUPPLIERS OF FILTER PAPER    
SUPPLIERS OF COTTON FILTER CLOTH    
SUPPLIERS OF SEALANT ADHESSIVE    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF FILTER ELEMENT MAKING PLANT    
PUNCHING PRESS    
POWER PRESS    
SHEARING MACHINE    
ROLLING MACHINE    
BENDING MACHINE    
POWER TRANSFORMER    
SUPPLIERS OF ELECTRICAL PANEL    
SUPPLIERS OF COOLING TOWER    
EFFULENT TREATMENT PLANT    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR COMPRESSOR    109
PLATFORM WEIGHING MACHINE (DIGITAL)    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SHOT BLASTING MACHINE    

            
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET