CHICORY EXTRACT (ROASTED CHICORY GRANULES/CUBES, LIQUID EXTRACT ETC.)
[EIRI/EDPR/1578] J.C. 374
INTRODUCTION
Chicory as a product is unique in the sense that it had only one well known use, i.e an ingredient to coffee. Some coffee planters in India also called chicory as an adulterant to coffee.
To obtain a good chicory crop, the soil should be fertile easily workable and deep semi black cotton soil/sandy lom soil is ideal soil for chicory that is found in Jamnagar, Gujarat.
The field needs to be prepared in a specified manner before sowing so that high quality chicory can be raised; chicory seeds resemble lettuce seed, and germinate in 2-3 days of time. The chicory plant takes 4-5 months to mature. The roots of chicory are about 30-35 cm long.
In Gujarat, chicory is sown during November and harvested in February/March. The crop duration varies between 120 to 135 days and is influenced by soil conditions, i.e., it matures early in lighter soils as compared to heavier soils. The tap root of chicory is harvested as soon as its leaves turn yellowish to avoid any loss in weight of the harvested produce. The incidence of pests and diseases is very negligible, but intensive use of labour was observed to be a requisite in chicory cultivation.
In the post-harvest stage, the wet roots of chicory are sliced into bits for proper drying and in turn for proper roasting. In order to obtain a better quality 'slicing thick and slow drying' is recommended. It is found that 3-4 tones of raw roots are required to produce 1 tone of dry roots. The chicory varieties grown in Gujarat on an average yield 2.5 to 3 tones of dry roots per acre. The sun dried roots are roasted and then ground into powder. Some of the firms prefer the end product in granulated form to blend it with granulated coffee.
Most of the chicory is produced and processed in Gujarat primarily in Jamnagar, Mehsana and Anand, but, the processing units are located in Tamil Nadu, Andhra Pradesh, Karnataka and Kerala. These processing units obtained their requirements of chicory roots from Gujarat.
COST ESTIMATION
Plant Capacity 5 MT/Day
Land & Building (5500 sq.mt.) Rs. 2.02 Cr
Plant & Machinery Rs. 1.25 Cr
Working Capital for 3 Months Rs. 2.14 Cr
Total Capital Investment Rs. 5.60 Cr
Rate of Return 29%
Break Even Point 51%
CONTENTS
INTRODUCTION
USES AND APPLICATION
CHICORY FLOUR
DRINKS
CHICORY IN SWEET PREPARATIONS
CHICORY IN SAVOURY PREPARATIONS
ORGANOLEPTIC CHICORY SUMMARY
NUTRITIONAL DATA SHED FOR CHICORY PRODUCTS GROUND CHICORY
CHICORY GRAINS
CHOCOLATE INSTANT CHICORY
LIQUID CHICORY
USES AND APPLICATION OF INULIN
MARKET SURVEY
GLOBAL CONSUMPTION OF CHICORY POWDER
PRESENT MANUFACTURERS OF CHICORY PRODUCTS
MANUFACTURING PROCESS OF CHICORY LIQUID EXTRACT
PROCESS FLOW DIAGRAM OF CHICORY EXTRACT (LIQUID EXTRACT)
MANUFACTURING PROCESS OF ROASTED CHICORY CUBES
PROCESS FLOW DIAGRAM OF ROASTED CHICORY CUBES
MANUFACTURING PROCESS OF ROASTED CHICORY GRANULES
PROCESS FLOW DIAGRAM OF ROASTED CHICORY GRANULES
MANUFACTURING PROCESS OF CHICORY POWDER (ROASTED)
PROCESS FLOW DIAGRAM FOR CHICORY POWDER (ROASTED)
DETAILS OF SPRAY DRYING
METHOD OF PREPARATION OF INULIN FROM CHICORY ROOTS
METHOD OF CHICORY JUICE CLARIFICATION BY
MEMBRANE FILTRATION USING ROTATING DISK MODULE
PRODUCTION METHOD OF INULOOLIGOSACCHARIDES FROM CHICORY EXTRACT
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERIES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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