Detailed Project Report on hdpe pipe manufacturing unit (75 mm extruder) size 1 inch to 5 inch od

HDPE PIPE MANUFACTURING UNIT
(75MM EXTRUDER) SIZE: 1 INCH TO 5 INCH OD
[CODE NO.3256]  


High-density polyethylene (HDPE) is a polyethylene thermoplastic made from petroleum. It is known for its large strength-to-density ratio. The density of HDPE can range from 0.93 to 0.97g/cm3 or 970Kg/m3. The difference in strength exceeds the difference in density, giving HDPE a higher specific strength. It is also harder and more opaque and can withstand much higher temperatures (120°C for short periods, 110°C continuously). High-density polyethylene, unlike polypropylene, cannot withstand normally required autoclaving conditions. The lack of branching is ensured by an appropriate choice of catalyst (e.g., Ziegler-Natta catalysts) and reaction conditions.

HDPE pipes are important plastic products which have wide range of applications. These have more tensile strength in comparison to other plastic pipes. These are being used for Sprinkler Irrigation System, potable water supply and sewerage purpose. Their low cost, easily installation and better durability make them ideal for the purpose. They also offer very good resistance to most of the chemicals and have excellent electrical insulation properties. These pipes are also used for circulation of acids in various chemical industries due to their acid resistant quality.

The demand of HDPE Pipes are likely to increase due to their wide use in various sectors in India. Apart from its regular uses, such as for irrigation system, water supply, sewerage, it is being used by Department of Telecommunication for conduit for optical fiber cables. Looking to its increased demand, it appears to be good scope for setting up new small scale industries. Hence the product has good market potential.


COST ESTIMATION

Plant  Capacity                                                   :       16.00 MT./day                 
land & Building (15000 sq.mtr)                       :       Rs. 8.10    Cr
Plant & Machinery                                               :      Rs.  6.49   Cr
Working Capital for 2 Months                           :      Rs.  6.44   Cr
Total Capital Investment                                    :     Rs. 21.79   Cr
Rate of Return                                                     :     30%
Break Even Point                                                :     49%


INTRODUCTION    
CLASSIFICATION    
THE PRESSURE GRADES AVAILABLE ACCORDING TO EUROPEAN
STANDARDS ARE    
COLOR CODES USED TO INDICATE THE PRESSURE GRADES ON
THE PIPES ARE:    
HDPE PIPES FOR FOLLOWING GRADES/SIZES/PRESSURE RATING    
CHARACTERISTICS    
USES AND APPLICATION    
RELINING - NEW PIPES IN OLD    
SEWER PIPES    
SLURRY TRANSPORTATION    
IRRIGATION    
DOMESTIC GAS DISTRIBUTION    
CHEMICAL PROCESS PIPING    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART    
MANUFACTURING PROCESS    
EXTRUSION PROCESS    
WORKING PRINCIPLE    
EXTRUSION PROCESS PARAMETERS    
ADVANTAGES:    
DISADVANTAGES:    
RAW MATERIALS    
A. HDPE GRANULES    
B. BLACK MASTER BATCH    
C. ANTI-OXIDANT    
DESCRIPTION OF MANUFACTURING PROCESS    
INCOMING RAW MATERIAL INSPECTION    
RESIN HANDLING FOR MOISTURE CONTENT AND TEMPERATURE    
RESIN STORAGE AND CONVEYANCE    
RESIN FEEDING    
TESTING    
(A) TYPE TEST    
(B) ACCEPTANCE TEST    
(C) LONGLTUDINAL REVERSION PERFORMANCE TEST    
APPRATUS    
1. AIR OVEN    
2. THERMOMETER    
TEST SPECIMENS    
PROCEDURE    
MARKING    
MARKET POSITION    
THE INDIAN SUBCONTINENT AND WATER CRISIS    
WATER PIPES AND INFRASTRUCTURE    
TEN EXCELLENT REASONS TO CHOOSE HDPE PIPE SYSTEMS INSTEAD
OF OLDER-GENERATION MATERIALS:    
FUTURE GROWTH AND MAIN DEMAND DRIVERS ACROSS INDIA’S
PIPE INDUSTRY    
THE INDIAN PLASTIC PIPES MARKET    
TYPES OF PLASTIC PIPES APPLICATION    
MARKET SIZE OF PLASTIC PIPES AS PER APPLICATION    
INDIAN SCENARIO (2014)    
GLOBAL SCENARIO (2014)    
PRODUCT WISE BREAK UP OF PLASTIC PRODUCTS EXPORTS IN 2013-2014    
INDUSTRY ANALYSIS WITH PORTER’S 5 FORCES MODEL    
BARGAINING POWER OF SUPPLIERS    
BARGAINING POWER OF BUYERS    
INTERNAL RIVALRY    
THREAT OF SUBSTITUTES    
GROWTH DRIVERS OF PLASTIC PIPES INDUSTRY    
OTHER MEASURES LIKE:    
PLASTIC PIPES GROWTH IN INDIA IN LAST THREE YEARS AND
FORTH COMING YEARS    
USING TIME SERIES FORECASTING METHOD (MOVING AVERAGE)
WE CAN PREDICT FOR 2012-2017:    
LIST OF PLAYERS INDIA (LISTED AND UNLISTED)    
PLASTIC PIPES: GLOBAL DEMAND (TOTAL 7.5 BN METERS)    
STRENGTHS    
WEAKNESSES    
OPPORTUNITIES    
THREATS
DETAILED EXPORT DATA OF HDPE PIPE PE    
EXPORT DATA OF HDPE PIPE PE    
IMPORT DATA OF HDPE PIPE PE    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF HDPE PIPE    
SUPPLIERS OF RAW MATERIALS    
HDPE GRANULES    
SUPPLIERS OF BLACK MASTER BATCH    
SUPPLIERS OF ANTIOXIDANT    
SUPPLIERS OF COMPLETE HDPE PIPE PLANT    
SUPPLIERS OF PRECISION MEASURING TOOLS    
SUPPLIERS OF EOT CRANE    
SUPPLIERS OF POWER TRANSFORMER    
SUPPLIERS OF ELECTRICAL PANEL SUPPLIERS OF COOLING TOWER    
EFFULENT TREATMENT PLANT    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSOR    
PLATFORM WEIGHING MACHINE    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
LIST OF PLANT & MACHINERY    
(A) EXTRUDER-1    
(B) EXTRUDER-2    
(C) TESTING INSTRUMENTS    
(D) UTILITY    

            
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET