Detailed Project Report on HDPE Pipes Manufacturing Unit (75MM Extruder) Size 1 Inch to 5 Inch OD

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HDPE PIPES MANUFACTURING UNIT (75MM EXTRUDER) SIZE 1 INCH TO 5 INCH OD
[EIRI/EDPR/1678] J.C. 499
INTRODUCTION
Provision of drinking water supply, or in other words `piped' water supply to urban and rural population, constitutes an important aspect of developmental programmes in many countries. Among several materials for pipes and fittings, plastics, though of recent origin, have offered vast potentialities both economical and technical, for exploitation by the engineers, architects and builders of the plastic materials, polyethylene (low and high density) and unplasticized PVC (rigid PVC) have been the prime contender, though to a fairly smaller extent, polypropylene and ABS have made their appearance in this field. A whole range of sanitary fittings and fixtures viz, taps, showers, gratings, basin and sink wastes, waste traps, float balls and valves, syphons for flushing cystems are also currently available in the market, moulded in different suitable plastics.
These HDPE pipes and fittings have a high degree of corrosion resistance are light in weight. Yet tough and durable, have excellent, hydraulic properties, excellent thermal properties, weather ability.
As such law & high density pipes are various fields viz. agriculture industry.
COST ESTIMATION
Plant Capacity 2.50 MT/Day
Land & Building (1000 sq.mt.) Rs. 1.70 Cr
Plant & Machinery Rs. 75.00 Lac
Working Capital for 3 Months Rs. 1.86 Cr
Total Capital Investment Rs. 4.43 Cr
Rate of Return 33%
Break Even Point 47%
CONTENTS
INTRODUCTION
USES AND APPLICATION
PROPERTIES
RESISTANCE OF POLETHYLENE TO CHEMICAL REAGENTS (IN MASSIVE FORM)
B.I.S. SPECIFICATION
MARKET SURVEY
INSTALLED CAPACITY, PRODUCTION AND CAPACITY UTILIZATION OF HDPE PIPES
APPARENT CONSUMPTION OF HDPE PIPES
ESTIMATED DEMAND
DEMAND SUPPLY GAP
PRESENT MANURACTURES OF HDPE PIPES
RAW MATERIALS
MANUFACTURING PROCESS OF HDPE PIPES
PROCESSING DETAILS OF HDPE PIPE EXTRUSION
TROUBLE SHOTING IN POLYETHYLENE PIPE EXTRUSION
TESTING AND QUALITY CONTROL OF HDPE PIPES
PROCESS FLOW DIAGRAM OF HDPE PIPES
BASIC DIE BODY ASSEMBLY CONSISTS OF THE FOLLOWING PARTS:
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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