HDPE, PVC, LLDPE PIPES/TUBES AND FITTINGS
[EIRI/EDPR/1497] J.C. 282
INTRODUCTION
Today, more PVC Pipes are being used than any other pipe product.
Characteristics
PVC is a thermosetting plastic. In other words, it can only be softened and molded into form once. If it is softened and remolded a second time it will lose some of it's favorable characteristics. Recently, 'Fuseable PVC' has come to market to compete with the fuseable properties of HDPE Pipe.
PVC is very corrosion resistant. It is not a conductor and will not have an electrochemical reaction with acids and bases that it comes in contact with. For this reason, PVC is sometimes used to coat other materials for protection.
PVC also has a high chemical resistance. While it will react with some chemicals, there are a large number of chemicals it will not react with, making it an excellent product for industrial applications.
PVC is not without it's faults. Studies have shown that UV radiation from sunlight not only discolors the pipe, but also reduces it's impact strength.
PVC Sizes
The deeper you delve into pipe sizing and nomenclature, the more confused you get. This is because as new materials have been developed over the years they tried to keep the outside diameter (OD) the same and adjust the inside diameter (ID) to meet the characteristics of the new material.
Most PVC Pipe uses the Nominal Pipe Size (NPS) system. The characteristics for NPS pipe under 14" in diameter have no logical explanation...data must be looked up on a chart.14" and larger NPS pipe has an outside diameter equal to the pipe size.
The 'Schedule' system (Schedule 40, 80, etc.) is an NPS system. The dimensions of PVC schedule pipe matches those of steel pipe. The steel pipe sizes were developed long before PVC was invented...thus the PVC pipe was sized to match the steel pipe.
There are a couple of non-NPS systems that should be noted. Ductile Iron Pipe Size (DIPS) is a system used for ductile iron pipe...it is derived from the original size of cast iron pipe, which has all but completely been replaced by ductile iron pipe. C900 PVC pipe uses the DIPS system. Ductile Iron Pipe and C900 PVC Pipe are major components of municipal water distribution systems...so having uniform size enables the use of fittings, valves and tapping saddles on both types of pipe.
COST ESTIMATION
Plant Capacity 5.00 MT/Day
Land & Building (75000 Sq.Mtr) Rs 6.17 Cr
Plant & Machinery Rs.1.38 Cr
W.C. for 1 Month Rs. 95.12 Lacs
Total Capital Investment Rs. 8.66 Cr
Rate of Return 24%
Break Even Point 55%
CONTENTS
INTRODUCTION
PROPERTIES OF PVC PIPES & FITTINGS
ADVANTAGES & LIMITATIONS
BUREAU OF INDIAN STANDARDS SPECIFICATIONS PLASTIC PIPES & FITTINGS
B.I.S. SPECIFICATION
CHARACTERISTICS OF HDPE PIPES
APPLICATIONS OF PVC PIPES & FITTINGS
USES OF PVC PIPES
USES AND APPLICATION OF HDPE PIPES & FITTINGS
MARKET SURVEY
PRODUCTION OF PVC PIPES FROM 2007 TO 2012
PRESENT CONSUMPTION PATTERN OF P.V.C. RIGID PIPES
PRESENT MANUFACTURES /EXPORTERS OF PVC & HDPE PIPES
ADVANTAGES OF PVC PIPE
PROPERTIES OF PVC PIPES AND FITTINGS
RAW MATERIAL SECTION
FORMULATION FOR PVC RIGID PIPES
PROCESS OF MANUFACTURE OF RIGID PIPES
TWIN SCREW EXTRUDERS
EXTRUSION DIES
PLASTICIZER OF PVC
PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC PIPES
PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC FITTINGS
MANUFACTURING PROCESS OF HDPE PIPES
PROCESS OF MANUFACTURE OF HDPE PIPES
PROCESS FLOW SHEET FOR THE MANUFACTURE OF HDPE PIPES
PROCESSING OF LLDPE
MANUFACTURING PROCESS OF LLDPE PIPE
PROCESS FLOW DIAGRAM OF LLDPE PIPE
PROCESSING METHOD OF DRIP LATERIALS
PIPE FITTINGS
PROCESS FLOW SHEET FOR THE MANUFACTURE OF HDPE, PVC, LLDPE PIPE FITTING
LAYING AND JOINTING PROCEDURE OF PVC PIPES
COMPLETE PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF RAW MATERIALS
DETAILS OF PLANT & MACHINERY
TECHNICAL DETAIL OF MODEL NO. SSET 52-25V FOR (PVC DRY BLEND MATERIAL) PIPE PLANT
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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