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    Detailed Project Report on inverter battery

    Detailed Project Report on inverter battery
    Detailed Project Report on inverter battery
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      INVERTER BATTERY (LEAD ACID BATTERY MANUFACTURING UNIT
      FLAT TUBE AND TUBULAR LEAD ACID BATTERY)
      [CODE NO. 3017]


      Lead Acid Storage Batteries is an electro-chemical system that converts electrical energy into direct current electricity. It is also known as storage batteries and has wide applications in Automobiles, UPS/Inverters, Traction/Electrical Sub-Station, Telecommunication, Solar Photovoltaic system etc.

      Working Principle of Lead Acid Battery

      The storage battery or secondary battery is such battery where electrical energy can be stored as chemical energy and this chemical energy is then converted to electrical energy as when required. The conversion of electrical energy into chemical energy by applying external electrical source is known as charging of battery. Whereas conversion of chemical energy into electrical energy for supplying the external load is known as discharging of secondary battery. During charging of battery, current is passed through it which causes some chemical changes inside the battery. This chemical changes absorb energy during their formation.

      When the battery is connected to the external load, the chemical changes take place in reverse direction, during which the absorbed energy is released as electrical energy and supplied to the load. Now we will try to understand principle working of lead acid battery and for that we will first discuss about lead acid battery which is very commonly used as storage battery or secondary battery

      MATERIALS USED FOR LEAD ACID STORAGE BATTERY CELLS

      The main active materials required to construct a lead-acid battery are

      1. Lead peroxide (PbO2)

      2. Sponge lead (Pb) and

      3. Dilute sulfuric acid (H2SO4).

      Lead Peroxide (PbO2)

      The positive plate is made of lead peroxide. This is dark brown, hard and brittle substance.

      Sponge Lead (Pb)

      The negative plate is made of pure lead in soft sponge condition.


      Dilute Sulfuric Acid (H2SO4)

      Dilute sulfuric acid used for lead acid battery has ration of water: acid = 3:1.
       

      COST ESTIMATION

      Plant Capacity                                                40.00 Nos./day
      Land & Building (5000 Sq.Mtr)                    Rs. 2.90  Cr
      Plant & Machinery                                          Rs. 1.76  Cr
      W.C. for 2 Months                                           Rs. 1.01  Cr
      Total Capital Investment                                Rs. 6.07  Cr
      Rate of Return                                                 48%
      Break Even Point                                             46%


      INTRODUCTION    
      TYPES OF LEAD ACID BATTERY    
      DIFF BETWEEN FLAT PLATE AND TUBULAR LEAD ACID BATTERY    
      THE FLAT PASTED PLATE    
      CONSTRUCTION OF LEAD ACID BATTERY    
      USES AND APPLICATION    
      B.I.S. SPECIFICATION    
      MARKET SURVEY    
      MANUFACTURERS/SUPPLIERS OF LEAD ACID BATTERY    
      MANUFACTURING PROCESS    
      MANUFACTURING PROCESS OF PVC BATTERY CONTAINER    
      MANUFACTURING PROCESS OF FLAT PLATE    
      PROCESS FLOW CHART    
      PRINCIPLES OF PLANT LAYOUT    
      PLANT LOCATION FACTORS     
      EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
      PROJECT IMPLEMENTATION SCHEDULES    
      PLANT LAYOUT    
      SUPPLIERS OF PLANT AND MACHINERY    
      SUPPLIERS OF RAW MATERIAL    

      APPENDIX – A :

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET          
       

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