Detailed Project Report on Jatropha Bio-Diesel Oil Extraction from Jatropha Seed

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JATROPHA BIO-DIESEL OIL EXTRACTION FROM JATROPHA SEED

(EIRI/EDPR/0787) J.C.9403

INTRODUCTION

The term Bio-Diesel refers to the ethyl or methyl esters of vegetable oils. Chemically Bio-Diesel is described as mono alkyl esters. Bio-Diesel is produced from any organic vegetable oils or animal fats which contain triglycerides, by a process of transesterification. Bio-Diesel contains oxygen in their molecular structure. This is significantly advantageous to the burning process in an internal combustion engine, not only in improving the efficiency of the fuel but also in turning noxious oxides into less harmful dioxides (Carbon and Nitrogen) and thus avoids greenhouse gas accumulation. The presence of toxic substances render the oil non-edible and through recent technologies it could be converted into edible oil. In general, the oil is reported to be mixed with ground nut oil for adulteration. This indicates the possibilities of obtaining edible oil from jatropha oil base. The oil is being extensively used in wool spinning, cosmetics, soap, varnished and candles making. The oil is used as an illuminant because it burns without emitting smoke and is being used as a lubricant also. At present the Jatropha oil is being imported to meet the demand of the cosmetic industry. The protein content in jatropha oil cake may be used as raw material for plastics and synthetic fibres. The oil cake contains rich source for nitrogen (3.2 to 4.4%) phosphorous (1.4 to 2.09%) and potassium (1.2 to 1.68%) and valued as organic manure. Though the cake contains 38 percent proteins, it is not-edible due to the presence of toxic substances and could be converted into cattle feed through latest technologies. Jatropha oil cake can, hopefully replace synthetic fertilizers.

COST ESTIMATION

Plant Capacity 10 MT/Day

Land & Building (3000 sq.mt.) Rs. 1.55 Cr

Plant & Machinery Rs. 1.13 Cr

Working Capital for 2 Months Rs. 1.36 Cr

Total Capital Investment Rs. 4.22 Cr

Rate of Return 23%

Break Even Point 58%

CONTENTS

INTRODUCTION

USES AND APPLICATION

PROPERTIES AND CHARACTERSTICS OF JATROPHA OIL

B.I.S. SPECIFICATION

MARKET SURVEY

NATIONAL POLICY ON BIOFUELS

PROCESS OF MANUFACTURE

PROCESS IN DETAIL

PROCESS FLOW SHEET

RAW MATERIALS

PLANT LAYOUT

ADDRESSES OF RAW MATERIALS SUPPLIERS

SUPPLIERS OF EXPELLER FOR BIODIESEL

SUPPLIERS OF BIODIESEL MAKING MACHINE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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