Detailed Project Report on namkeen industry (cap:300 ton/month)
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NAMKEEN INDUSTRY (CAP: 8 TON/DAY)
[CODE NO.3251]
Indian Economy and Food Industry
India is one of the few countries that continues to see brisk growth in spite of the ongoing economic slow-down at a global level. A 7.6% growth in Fiscal 2017 has been forecast by the RBI. It is expected that with the revival of industrial activity, introduction of policies favourable to industries, “Make in India” promotions, and low energy costs the actual growth may be higher than predicted. The large population and the increasing number of youth in the country are fuelling the demand for various products, which is infusing liquidity in the market.
With a large population, the food market in India is seeing large investments. The current Indian foods market is estimated at ?2,700 billion and is expected to n grow at a CAGR of 11%. The food industry has received FDI of about USD 6.7 billion in the last 15 years with a further potential to receive over USD 33 billion in the next ten years. Additionally, the food processing industry in India contributes about 14% to the GDP, while accounting for 6% of all industrial investments. The per capita food consumption in India is three to four times lesser than that of developed economies. The low per capita consumption and the shortage of food in certain pockets offer tremendous opportunities for food companies.
This has been recognized by many companies, including the global ones, which are increasingly investing in India.
India is the second most populous country in the world and the population is expected to grow at the rate of 1.1% over the next five years. The share of young people in the total population was 64% in 2015, which is of key importance as they will be driving the demand for various products, including foods in general, and packed foods.
This share is expected to continue and highlights a large potential for growth in India. Unlike its predecessors, the current generation spends money more easily, especially on food, apparel, and traveling, as a result of more disposable income. With higher employment opportunities in cities, young people prefer to migrate to urban areas; and with limited time and resources to cook, the young working population depends on processed foods. This is clearly reflected by the increasing sales of processed food products in Tier-1 and Tier-2
cities. Processed foods offer convenience, are quick to consume and offer variety while being wholesome at the same time. It is estimated that by 2020, 35% of India’s population will be living in urban areas against the current 32%.
COST ESTIMATION
Plant Capacity : 8.00 Ton/day
land & Building (2000 sq.mtr) : Rs. 2.24 Cr
Plant & Machinery : Rs. 1.25 Cr
Working Capital for 2 Months : Rs 3.84 Cr
Total Capital Investment : Rs. 7.45 Cr
Rate of Return : 42%
Break Even Point : 38%
INTRODUCTION
INDIAN ECONOMY AND FOOD INDUSTRY
NAMKEEN
OVERVIEW OF THE GLOBAL BAKED SAVORY SNACKS MARKET
INDIAN PACKAGED SNACK AND SAVOURIES MARKET
DEMAND FORECAST
ANALYSIS OF NAMKEEN MARKET IN INDIA
DEMAND FORECAST
LEADING VENDORS IN THE MARKET ARE -
AMERICAN POP CORN
CALBEE FOODS
CONAGRA FOODS
DIAMONDS FOODS
KELLOGG
PEPSICO
PROPERTIES & USES
B.I.S. SPECIFICATIONS
ANALYSIS OF THE SNACK FOOD MARKET IN INDIA
PEST ANALYSIS OF A SNACK FOOD MANUFACTURER
POLITICAL FACTORS
ECONOMIC FACTORS
SOCIAL FACTORS
TECHNOLOGICAL FACTORS
LEGAL FACTORS
ENVIRONMENTAL FACTORS
MARKET POSITION OF NAMKEEN
PLAYERS
PRODUCTS
HALDIRAMS
BIKANO
LEHAR
INDIAN SNACK FOOD MARKET GROWING AT 25% CAGR
TASTE OF INDIA DESI COMPANIES FEAST ON SNACK MARKET
BHUJIYA AND NAMKEEN INDUSTRY
SWOT ANALYSIS
EXPORT POTENTIAL
HALDIRAM FOODS
MANUFACTURERS OF NAMKEENS
BIG GIANTS IN NAMKEEN INDUSTRY
PEPSICO INDIA TO STREAMLINE SNACKS BRANDS
MANUFACTURING PROCESS OF NAMKEENS (BHUJIA, CHANACHUR
& DALMOTH)
DALMOTH
CHANACHUR
MANUFACTURING PROCESS OF BIKANERI BHUJIA
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF GANTHIA
PROCESS FLOW DIAGRAM
BHUJIA
DAL MOTH
FORMULATION AND PROCESS OF ALOO BHUJIA
FORMULATION AND PROCESS OF MOONG DAL NAMKEEN
FORMULATION OF NAMKEEN CHIVDA
DAL MOTH
CHANACHUR
BHUJIA
FORMULATION OF CHIWDA NAMKEEN
FORMULATION OF CHICKPEA (BESAN) SEV
FORMULATIONS OF NAMKEENS
FORMULATION OF NAVRATAN MIXTURE
FORMULATION-1
FORMULATION-2
FORMULATION OF CORN FLAKES MIXTURE
FORMULATION OF THICK POHA CHIVDA (NAMKEEN)
CHANACHUR
BIKANERI BHUJIA
GANTHIA
TIKHA GANTHIA
FLAVOUR & ESSENCES
LEMON FLAVOUR ESSENCE
ORANGE FLAVOUR OIL
UNIVERSAL FLAVOUR ESSENCE
WHEAT FLOUR GRADES
PROCESS FLOW DIAGRAM FOR NAMKEEN (SEV, BHUJIA, GATHIYA)
PROCESS FLOW DIAGRAM OF FRIED NUTS & PULSES
SPECIFICATIONS OF PACKAGING MATERIALS FOR DRY FRUITS PACKING
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
NANKEEN PROJECT CONSULTANT IN INDIA
SUPPLIER OF PLANT & MACHINERY
SUPPLIERS OF PACKAGING MACHINERY FOR NAMKEEN PRODUCTS
SUPPLIERS OF RAW MATERIALS
SUPPIERS OF FLAVOURS AND OTHER RAW MATERIALS
RAW MATERIAL FOR POUCHES
SNACK /NAMKEEN MASALA SUPPLIERS
LIST OF MAJOR MACHINERY USED DURING MANUFACTURING
OF NANKEENS
BUCKET ELEVATORS
AUTO LOADING CONVEYOR
CONTINUOUS AUTOMATIC FRYER
DEOILING MACHINE FROM SNACKS & NAMKEEN
NANKEEN MAKING MACHINES
VIBRATING GRADER/SHIFTING MACHINE
INSPECTION/GRADING CONVEYOR
DOUBLE HEAD FILLING MACHINES FOR NAMKEENS
WEIGHMETRIC FILLER MACHINE
BAND SEALER FOR STANDY POUCH
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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