Detailed Project Report (DPR) on Odourless Nylon Granules from Fiber of Waste Tyre without Changing Properties of Nylon

Detailed Project Report (DPR) on Odourless Nylon Granules from Fiber of Waste Tyre without Changing Properties of Nylon

ODOURLESS NYLON GRANULES FROM FIBER OF WASTE TYRE WITHOUT CHANGING PROPERTIES OF NYLON
[CODE NO 1518]


Nylon is a thermoplastic and can be reground to pellet size and re-processed similar to any thermoplastic. The main issues with Nylon are the fact that there are many nylon materials, Nylon 6, Nylon 66, Nylon 11, Nylon 6/12, Nylon 12 and so on. In the case of Polyethylene there are only a few options : Low density,

Medium density, High density as well as UHMW, and the applications are very limiting. Therefore the Nylon issue is more troubling. What is used for carpet and cloths is much more dynamic when it comes to Nylon. The real answer will come from a few questions: do we have enough of one single product to recycle and is it clothing or is the product of a more rigid standard like an automotive intake manifold.

Cost Estimation

Plant Capacity                                             1200.00 Kg/Day                  
 Land & Building (600 Sq.Mtr)                   Rs.64.00 Lacs
Plant & Machinery                                       Rs.23.25 Lacs         
W.C. for 2 Months                                       Rs. 28.00 Lacs         
Total Capital Investment                             Rs. 1.19 Cr              
Rate of Return                                             25%   
Break Even Point                                        61%


CONTENTS

INTRODUCTION

PROPERTIES AND CHARACTERISTICS OF NYLON

RESISTANCE TO CHEMICALS

BEHAVIOR AND STRUCTURE OF NYLON

CONTROL MEASURES OF DEGRADATION FOR NYLON

MOISTURE ABSORPTION OF NYLON

FEATURES OF NYLON RECYCLING

AVAILABILITY AND SOURCE OF NYLON FIBER

OVERVIEW OF NYLON INDUSTRY

USES AND APPLICATION OF NYLON FIBER

CURRENT CASE STUDIES

MARKET SURVEY

SUPPLY

PRESENT MANUFACTURERS OF NYLON GRANULES

BUYERS ADDRESSES OF NYLON GRANULES

SAFETY PRECAUTION IN NYLON PROCESSING

DESCRIPTION AND TECHNICAL DATA FOR NYLON GRANULES

STATUS OF TYRE INDUSTRY

NYLON FIBER TYPES AND ITS FORMATION

TABLE: EFFECT OF DRAWING ON BIREFRINGENCE AND ELASTIC MODULUS

MANUFACTURING PROCESS OF ODOURLESS NYLON 

GRANULES FROM FIBER OF WASTE TYRE WITHOUT CHANGING PROPERTIES OF NYLON

FORMULATION OF ODOURLESS NYLON GRANULES

FROM FIBER OF WASTE TYRE

PROCESS FLOW DIAGRAM

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERIES

SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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