Detailed Project Report on oxygen plant of 200 tons per month capacity

OXYGEN PLANT 200 TONS PER MONTH CAPACITY [CODE NO.1895]

Oxygen, the gaseous element that constitutes 20.946% of the earth's, atmosphere, is essential to respiration and life in all animals and  to most forms of vegetation.  Oxygen  supports  the combustion  of  feels which supply mankind with heat,  light  and power,  and  it  enters  into  oxidative  Combination  with  many materials. The speed of reaction and effectiveness of combination increases  with  oxygen concentrations greater than that  of  air Industry  has  established 99.5% purity for the  bulk  commercial product.

The great importance of the industrial gas, oxygen is due to the usefulness of the acetylene torch for steel welding and steel cutting, and for the welding of other metals, to lesser degree to the oxyhydrogen flame. Oxygen gas in the breathing apparatus for a visitors at high altitudes and for oxygentents in hospitals is a high altitudes and for oxygentents in hospitals is a more recent development. An extension of  the use of oxygen lies  in the  increased intensity and speed of reactions brought about  by oxygen enriched air instead of ordinary air; the reduction of the cycle  time  so  achieved in chemical  or  metallurgical  process permits a greater yield per volume of equipment, and brings about lower  costs. Oxygen as a raw material for synthesizing chemical compounds is in daily use (ethylene oxide, sodium peroxide). Liquid oxygen mixed with carbon black may yet become an important and cheap explosive.

Oxygen is one of the basic chemical elements. In its most common form, oxygen is a colorless gas found in air. It is one of the life-sustaining elements on Earth and is needed by all animals. Oxygen is also used in many industrial, commercial, medical, and scientific applications. It is used in blast furnaces to make steel, and is an important component in the production of many synthetic chemicals, including ammonia, alcohols, and various plastics. Oxygen and acetylene are combusted together to provide the very high temperatures needed for welding and metal cutting. When oxygen is cooled below -297° F (-183° C), it becomes a pale blue liquid that is used as a rocket fuel.

COST ESTIMATION

Plant Capacity                                    8.00 MT/day

Land & Building (2 Acres)                Rs. 4.25  Cr  

Plant & Machinery                              Rs. 4.00  Cr     

W.C. for 3 Months                              Rs. 91.72 Lacs

Total Capital Investment                   Rs. 12.51 Cr          

Rate of Return                                    15%  

Break Even Point                                67%

• INTRODUCTION    
  
• PROPERTIES & CHARACTERISTICS    
• PHYSICAL PROPERTIES    
• USES & APPLICATIONS    
• RAW MATERIALS    
• B.I.S. SPECIFICATION    
• THE INDIAN INDUSTRY AND MARKET SURVEY    
• INDUSTRY SNAPSHOT    
• ORGANIZATION AND STRUCTURE    
• INDUSTRY LEADERS    
• MANUFACTURERS/SUPPLIERS/EXPORTERS OF OXYGEN GAS    
• PROCESS OF MANUFACTURE    
• PROCESS FLOW DIAGRAM    
• CRYOGENIC DISTILLATION PROCESS FOR OXYGEN    
• ADSORPTION AND MEMBRANE TECHNOLOGY FOR OXYGEN GEREELANCE    
• OTHER METHODS USED COMMERCIALLY    
• MANUFACTURE OF OXYGEN FROM HIGH TEMPERATURE STEAM    
• OXYGEN GAS PRODUCTION APPARATUS    
• NON CRYOGENIC AIR SEPARATION PROCESSES FOR OXYGEN    
• HEALTH AND SAFETY FACTORS    
• PLANT LAYOUT    
• SUPPLIERS OF PLANT AND MACHINERIES    
• MANUFACTURING/SUPPLIER OF OXYGEN GAS CYLINDER    
• SUPPLIERS OF RAW MATERIAL    
• SUPPLIERS OF COMPLETE PLANT    

APPENDIX –A

01.    PLANT ECONOMICS                        

02.    LAND & BUILDING                     

03.    PLANT AND MACHINERY                    

04.    OTHER FIXED ASSESTS                    

05.    FIXED CAPITAL                        

06.    RAW MATERIAL                        

07.    SALARY AND WAGES                    

08.    UTILITIES AND OVERHEADS                    

09.    TOTAL WORKING CAPITAL                    

10.    TOTAL CAPITAL INVESTMENT                

11.    COST OF PRODUCTION                    

12.    TURN OVER/ANNUM                        

13.    BREAK EVEN POINT                     

14.    RESOURCES FOR FINANCE                    

15.    INSTALMENT  PAYABLE IN 5 YEARS                

16.    DEPRECIATION CHART FOR 5 YEARS                

17.    PROFIT ANALYSIS FOR 5 YEARS                

18.    PROJECTED BALANCE SHEET FOR (5 YEARS)