Detailed Project Report on Refining of Palm Oil, Sunflower Oil and Ground Oil

REFINING OF PALM OIL, SUNFLOWER OIL AND GROUND OIL

[EIRI/EDPR/0734] J.C : 9346

INTRODUCTION

Most  crude  oils and fats, whether  obtained  by  pressing, solvent extraction or rendering are given a preliminary  cleaning and clarification treatment by setting, screening, filtration  or centrifugation to make them more resistant against  deterioration during  storage.   When  required for edible  purposes  they  are nearly always given a further refining treatment.

In  most  cases, however, some refining  treatment  must  be applied depending on the nature of the impurities and undesirable constituents  and on the purposes for which the oil is  required.

The impurities may be of the following types.

(1)  Fat-insoluble particles dispassed in the fat.

(2)  Material held in colloidal suspension in the fat.

(3)  Fat soluble substances.

The  fat insoluble impurities can be removed  by  mechanical means such as setting, filtration or centrifugation; they consist principally  of seed or tissue particles, mucilage,  fibres  from press cloths, dust, mineral matter traces of moisture.

The  material  held  in  colloidal  suspension  or  solution consists,  largely or phosphatides, carbohydrates  and  nitrogen-containing  compounds and often complex compounds of  these. It can  be  removed by treatment with  steam,  water,  electrolytes, followed by setting, centrifugation or filtration with adsorbents or other aids.

COST ESTIMATION

Plant Capacity            90 MT/Day

Land & Building (3.2 Acres)    Rs. 1.75 Cr

Plant & Machinery                    Rs. 4.78 Cr

Working Capital for 1 Month    Rs. 8.10 Cr

Total Capital Investment          Rs. 15.28 Cr

Rate of Return                          112%

Break Even Point                      19%

INTRODUCTION

COMPOSITIONS AND PROPERTIES

COTTONSEED OIL

MUSTARD OIL

COMPOSITION OF VEGETABLES

RAPESEED OIL

SOYABEAN OIL

SAFFLOWER OIL

SUNFLOWER OIL

PHYSICO-CHEMICAL CHARACTERISTICS OF SOME IMPORTANT VEGETABLE OILS

TABLE DE LAVAL SHORT-MIX REFINING RESULTS

USES

COTTONSEED OIL

MUSTARD OIL

RAPESEED OIL

SOYABEAN OIL

SAFFLOWER OIL

SUNFLOWER OIL

B I S  SPECIFICATIONS

MARKET SURVEY OF EDIBLE OIL

MACRO ECONOMIC OVERVIEW

OVERVIEW OF INDIAN VEGETABLE OIL ECONOMY

INDIA'S GDP GROWTH TRENDS

INDIAN OILSEEDS PRODUCTION

VEGETABLE OIL AVAILABILITY

OIL PRODUCTION,IMPORT & TOTAL AVAILABILITY

WHERE IS THE INDIAN VEGOIL COMPLEX HEADED?

RAW MATERIAL PRODUCTION FRONT

PROCESSING FRONT

MARKETING AND CONSUMPTION

DEMAND DRIVERS

SUPPLY SIDE SCENARIO

CAN INDIA FREEZE EDIBLE OIL IMPORTS AT CURRENT LEVELS

EDIBLE OIL DEMAND PROJECTION

IMPORT OF EDIBLE OILS

LANDED PRICE OF SOYBEAN OIL & CRUDE PALM OIL

IMPORT OF VEGETABLE OILS

CURRENT SCENARIO OF EDIBLE OIL IMPORT BY INDIA

PALM OIL & SOFT OIL RATIO

INDIA-A GROWTH MARKET

VEGETABLE OIL & OILSEED SECTOR 2008-09

1. NEED FOR OILSEEDS AND OILS DEVELOPMENT FUND

2. WEIGHTED DEDUCTION FOR OILSEEDS EXTENSION PROGRAMME

3. EXCISE EXEMPTION ON EDIBLE OIL BE CONTINUED

4. GRANT GENERAL EXEMPTION TO VEGETABLE OIL REFINING INDUSTRY FROM THE EXCISE DUTY

5. GRANT EXCISE EXEMPTION TO ENCOURAGE VALUE-ADDITION IN RICE BRAN OIL PROCESSING

6. EXCISE EXEMPTION ON FOOD GRADE HEXANE

EDIBLE OIL IMPORTS TO BRIDGE DEMAND SUPPLY GAP

PRODUCTION TRENDS

PROGRESS IN SOWING OF KHARIF OILSEED CROP

INDIA'S OILSEEDS PRODUCTION

EDIBLE OIL PRICES

EDIBLE OIL IMPORTS

SOME PROBLEMS

RECENT DEVELOPMENTS

INDIA'S EDIBLE OIL IMPORTS

SOME PRESENT MANUFACTURERS OF REFINED OILS

PROCESS OF REFINING THE VEGETABLE OIL

BASIC STEPS FOR REFINING OF CRUDE EDIBLE OIL IS AS FOLLOW:-

DEGUMMING

DE-ACIDIFICATION BY DISTILLATION:-

BLEACHING OR DECOLORISATION

CONTINUOUS BLEACHING PROCESS:

BLEACHING:

THE PLANT AND PROCESS:

THE PLANT:

THE PROCESS:

ADVANTAGES: OF THE BLEACHING PLANT AND PROCESS:

EXCEPTIONALLY EFFICIENT, ECONOMICAL AND CONTINUOUS, THE BLEACHING PLANT OFFERS OIL REFINERS, MANY ADVANTAGES:

DEODORIZATION

ANTIOXIDANT ADDITION:-

PACKING, SEALING, MARKING AND LABELLING PROCESS FLOWSHEET

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

ADDRESSES OF PLANT & MACHINERY SUPPLIERS

STORAGE TANKS

ROTARY FILTER

BOILER

PROCESS CONTROL EQUIPMENTS

LABORATORY TESTING EQUIPMENTS

ADDRESSES OF RAW MATERIAL SUPPLIERS

ACTIVATED BLEACHING EARTH

ACTIVATED CARBON

TIN CONTAINER

PLANT & MACHINERY FOR REFINING OF PALM OIL, SUNFLOWER & GROUNDNUT OIL

CONTINUOUS SPECIAL DEGUMMING SECTION

CONTINUOUS BLEACHING SECTION

CONTINUOUS DEWAXING

DEWAXING PROCESS DESCRIPTION

DEWAXING SECTION

CONTINUOUS DEODORIZATION/DEACIDIFIER

RBO DEODORIZING/DE-ACIDIFYING SECTION

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)