Industry Overview
Sugarcane grows well in well-drained medium loam soils that are neither too acidic nor too alkaline, although cultivation is possible within a pH range of 4.5 to 8.5. Sandy loam soils generally require organic matter and additional irrigation, while clayey soils need greater care. Deep soils are preferable, and sugarcane can also be cultivated in low-lying areas where prolonged waterlogging is avoided and suitable varieties are selected.
A three-year rotation consisting of a plant crop, first ratoon, second ratoon, and a cereal, leguminous, or green manure crop is recommended for maintaining soil quality. Proper management of organic matter and nitrogen is important. Green manuring, including practices followed in Australia, can help maintain soil fertility. Where separate green manure cultivation is not feasible, the crop may be grown as an intercrop by sowing it with or shortly before sugarcane planting.
The project report covers sugarcane plantation and sugar manufacturing, including by-product utilisation and ethanol production for electricity. It addresses sugarcane characteristics, cultivation practices, sugar processing, ethanol production, raw materials, quality control, global sugar markets, manufacturing processes, machinery and raw-material suppliers, and the utilisation of major sugar-industry by-products such as bagasse, molasses, filter cake, and sugarcane wax.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | SUGARCANE PLANTATION & SUGAR MILL WITH BY PRODUCT AND ETHANOL FOR ELECTRICITY |
| Land & Building (130000 Hactare) | US$. 66.53 Cr |
| Plant & Machinery | US$. 12.94 Cr |
| Working Capital for 2 Months | US$. 39.51 Lacs |
| Total Capital Investment | US$. 80.90 Cr |
| Rate of Return | 19% |
| Break Even Point | 56% |
Content Index
- INTRODUCTION
- CHARACTERISTICS OF SUGAR CANE:
- AREA AND PRODUCTION OF SUGAR CANE:
- CLIMATE & SEASON:
- ETHANOL
- ETHYL ALCOHOL
- GASOHOL
- AZEOTROPIC DISTILLATION
- PROPERTIES OF SUGAR
- RAW SUGAR:-
- CUBE SUGAR:-
- ICING SUGAR:-
- LIQUID SUGAR:-
- UTILISATION OF BY-PRODUCTS:-
- ALCOHOL AND ITS USES:-
- BAGASSE AS RAW MATERIAL FOR PAPER AND BOARDS:
- USES & APPLICATION
- MANUFACTURING STEPS
- RAW MATERIALS & OTHER SPECIFICATIONS
- THE RAW MATERIALS ARE DESCRIBED HERE:-
- SUGARCANE:-
- LIME STONE:-
- COKE:-
- SULPHUR:-
- SUPERPHOSPHATE:-
- SODIUM HYDROSULPHITE:-
- FLOCUULENTS:-
- FILTER CLOTH:-
- GUNNY BAGS:-
- QUALITY CONTROL AND SPECIFICATIONS
- INDIAN STANDARD REQUIREMENTS FOR DIFFERENT KINDS OF SUGAR
- GLOBAL MARKET POSITION OF SUGAR
- GLOBAL SUGAR PRODUCTION UP SLIGHTLY IN 2019/20:
- GAINS IN BRAZIL AND EUROPEAN UNION OFFSET DECLINES IN INDIA
- SELECTED MY 2018/19 REVISIONS FROM NOVEMBER 2018 FORECAST:
- WORLD CENTRIFUGAL SUGAR: PRODUCTION AND CONSUMPTION
- WORLD CENTRIFUGAL SUGAR: IMPORTS AND EXPORTS 1,000 METRIC TONS, RAW VALUE
- WORLD CENTRIFUGAL SUGAR: ENDING STOCKS 1,000 METRIC TONS, RAW VALUE
- GLOBAL MARKET SITUATIONS AND FUTURE OF SUGAR
- PROJECTION HIGHLIGHTS
- MARKET TRENDS AND PROSPECTS
- PRICES
- FIGURE. EVOLUTION OF WORLD SUGAR PRICES
- PRODUCTION
- FIGURE. WORLD SUGAR CROPS
- FIGURE. SUGAR PRODUCTION CLASSIFIED BY CROP
- CONSUMPTION
- FIGURE. PER CAPITA SUGAR DEMAND IN MAJOR COUNTRIES & REGIONS
- TRADE
- FIGURE. SUGAR EXPORTS FOR MAJOR COUNTRIES AND REGIONS
- FIGURE. SUGAR IMPORTS FOR MAJOR COUNTRIES AND REGIONS
- MAIN ISSUES AND UNCERTAINTIES
- SUGAR CANE PLANTATION
- PREPARATORY CULTIVATION:
- SEED RATE, TIME OF PLANTING AND SPACING:
- HOEING AND WEED CONTROL:
- IRRIGATION:
- PROCESS FLOW SHEET
- MANUFACTURING PROCESS FOLLOWED IN SUGAR INDUSTRY
- MACHINERY SUPPLIERS FOR SUGAR INDUSTRY IN INDIA
- SEQUENCES IN SUGAR MANUFACTURE
- MILLING:
- CLARIFICATION:
- EVAPORATION:
- CRYSTALLIZATION:
- SEPARATION:
- REFINEMENT:
- DRYING:
- PACKING:
- PROCESS OF MANUFACTURE
- JUICE EXTRACTION
- CLARIFICATION:-
- EVAPORATION:-
- CRYSTALLIZATION:-
- CENTRIFUGATION:-
- DRYING:-
- DRYING OF SUGAR :-
- DRYING OF SUGARS AND THEIR IMPORTANCE ON KEEPING QUALITY :-
- DETAILED PROCESS DESCRIPTION IS SUGAR MANUFACTURE
- PROCESS DESCRIPTION
- CANE SUGAR PRODUCTION -
- FIGURE SIMPLIFIED PROCESS FLOW DIAGRAM FOR CANE SUGAR PRODUCTION.
- REFINED SUGAR PRODUCTION -
- FIGURE SIMPLIFIED PROCESS FLOW DIAGRAM FOR REFINED SUGAR PRODUCTION.
- CHANCES OF LOSSES IN DIFFERENT SECTION
- BY-PRODUCTS OF SUGAR INDUSTRY
- BAGASSE:-
- MOLASSES:-
- FILTER CAKE:-
- SUGARCANE WAX:-
- BYE PRODUCTS OF THE SUGAR INDUSTRY
- BAGASSE :-
- CHEMICALS :-
- MOLASSES :-
- ALCOHOL BY PRODUCTS AND DERIVATIVES :
- FILTER MUD :
- MANUFACTURING PROCESS OF ETHANOL FROM MOLASSES
- CHEMICAL REACTIONS:
- FIGURE. MANUFACTURE OF ETHANOL FROM MOLASSES
- FUNCTIONAL ROLE OF VARIOUS UNITS
- (A) MOLASSES STORAGE TANK:
- (B) STERLIZATION TANK:
- (C) YEAST CULTIVATION TANK:
- (D) YEAST STORAGE TANK:
- (E) FERMENTATION TANK:
- (F) DILUTER:
- (G) SCRUBBER:
- (H) BEER STILL:
- (I) ALDEHYDE STILL:
- (J) DECANTER:
- (K) RECTIFYING COLUMN:
- (L) STORAGE TANK:
- (M) MIX TANK:
- (N) TERNARY AZEOTROPIC DISTILLATION:
- SUGAR CANE ETHANOL PRODUCTION
- FIGURE: SCHEMATIC OF PROCESS OF SUGARCANE TO PRODUCE ETHANOL AND SUGAR.
- PROCESS IN DETAILS FOR ETHANOL PRODUCTION
- BY PRODUCT OF SUGAR CANE (PER TON OF SUGARCANE)
- SUPPLIERS OF PLANT AND MACHINERY (GLOBAL)
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF RAW MATERIALS
- QUICK LIME
- SODA ASH
- CASTOR OIL
- HYDROCHLORIC ACID
- SULPHURIC ACID
- SODIUM HYDROSULPHITE
- SUPER PHOSPHATE
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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