Detailed Project Report on surgical cotton plant

SURGICAL COTTON PLANT
[CODE NO. 3131]

Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture.

The raw cotton is processed by series of steps which render the cotton hydro-phallic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc.

Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes,dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture. The raw cotton is processed by series of steps which render the cotton hydro-phillic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc., With the development of medical facilities and growing awareness towards personal hygiene, the absorbent cotton industry registered steady growth rate in past and is picking up pace with the spread of education and upward economic growth of towns and villages.


COST ESTIMATION

Plant  Capacity                                      :       3.00 Ton/day                      
Land & Building (3000 Sq.Mt)            :    Rs. 3.36 Cr
Plant & Machinery                                 :    Rs. 1.80 Cr
Working Capital for 2 Months             :    Rs. 1.49 Cr
Total Capital Investment                      :    Rs. 6.84 Cr
Rate of Return                                        :    46%
Break Even Point                                   :    46%


INTRODUCTION    
PROPERTIES    
PROPERTIES OF SURGICAL COTTON    
SURGICAL COTTON FACTS    
USES AND APPLICATIONS    
B. I. S. SPECIFICATION    
MARKET SURVEY    
BASIS & PRESUMPTIONS    
IMPLEMENTATION SCHEDULE    
EXPORT & IMPORTS    
PRESENT STRUCTURE    
HEALTHCARE INDUSTRY IN INDIA    
MARKET SIZE    
TRENDS AND INVESTMENTS    
DETAILED MARKET POSITION    
GLOBAL MEDITECH INDUSTRY    
MARKET POTENTIAL - INDIA    
TEXTILE MARKET POTENTIAL - GUJARAT    
GROWTH DRIVERS OF MEDITECH MARKET    
EXPORT OF SURGICAL DISPOSABLES    
INDIAN MEDITECH MARKET    
EXPORT DATA FOR SURGICAL COTTON    
INDIAN EXPORTERS OF ABSORBENT COTTON    
SURGICAL COTTON MANUFACTURERS & EXPORTERS    
PROCESS OF MANUFACTURE OF SURGICAL COTTON    
THE PROCESS OF MANUFACTURE OF SURGICAL COTTON CONSISTS
OF THE FOLLOWING STEPS    
MECHANICAL CLEANING OPF RAW COTTON    
BOILING    
BLEACHING    
HYDROEXTRACTION    
DRYING    
CARDING    
STERLIZATION    
PACKING    
FLOW SHEET FOR THE MANUFACTURE OF SURGICAL COTTON    
PROCESS OF MANUFACTURE FOR BANDAGES    
MECHANICAL CLEANING    
DRYWING    
COMBING
SPINNING    
WEAVING    
WASHING AND BLEACHING    
STARCHING & NATURAL DRYING    
CUTTING THE BANDAGES CLOTH INTO BANDAGE
PACKING    
PROCESS FLOW SHEET FOR THE MANUFACTURE
OF SURGICAL BANDAGE    
PLANT LAYOUT    
COTTON ROLLING MACHINE AND METHOD OF MAKING COTTON
ABSORBENT ROLLS    
INDUSTRIAL ABSORBENT FROM COTTON REGIN    
COMPLETE PLANT SUPPLIERS    
SUPPLIERS OF PLANT AND MACHINERY    
COTTON OPENING MACHINE    
BOILING AND BLEACHING TANK    
SPINNING MACHINE    
WEAVING LOOMS    
ROLLING MACHINE    
MACHINERY FOR SURGICAL COTTON & BANDAGE    
BLEACHING MACHINE    
CARDING MACHINES    
LOOMS    
SIZING MACHINE    
SPINNING FRAMES    
BOILER    
BLEACHING KIERS    
AIR COMPRESSORS    
DIGITAL WEIGHING SCALE    
HYDRO EXTRACTOR    
PACKAGING MACHINERY     
D.G. SETS (DIESEL GENERATOR)    
LIST OF BUYERS    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET