Detailed Project Report (DPR) on SURGICAL GLOVES DIPPING PLANT

Detailed Project Report (DPR) on SURGICAL GLOVES DIPPING PLANT

SURGICAL GLOVES DIPPING PLANT
 (CODE NO.3314)



 In  the  light of the  remarkable performance of  the  latex  products  sector.   It  is  no wonder that  the  sector  has  now attracted a greater  share  of the  interest in manufacturing.  However the smallness of domestic  market  will have to be  realized and new entrepreneur  will  have  to  look towards  international  demand.  The consumption of NR latex is increasing continuously in world since 1980.  Some of the latex product like surgical gloves are likely to have very high demand.

  Malaysia with its comparative cost advantage can exploit this opportunity.   Malaysia at present in satisfying 3/4 of world demand for N.R. latexes. But in latex products it's  share is much smaller than this.

COST ESTIMATION

Plant  Capacity                                               :       70000.00 Nos.(Pairs)/day
land & Building (3000 Sq.Mtrs)                  :        Rs. 1.63   Cr
Plant & Machinery                                         :        Rs. 2.00   Cr
Working Capital for 2 Months                    :        Rs. 1.39   Cr
Total Capital Investment                             :        Rs. 5.29   Cr
Rate of Return                                              :        55%
Break Even Point                                         :         47%

INTRODUCTION    
USES AND APPLICATION    
MARKET SURVEY    
REGENT BIOGEL STILL TAPS THE MARKET    
CARDINAL SALES SURGE    
TOUGH TIMES BEHIND IT, ANSELL SENSES BETTER DAYS AHEAD    
CASIL HEALTH PLANS JOINT VENTURE WITH WEMBLEY RUBBER FOR
MAKING GLOVES    
POTENTIAL CONSUMERS    
IMPORT OF SURGICAL GLOVES    
SURGICAL GLOVES IMPORT DATA    
INSTALLED CAPACITY, UTILIZATION & PRODUCTION OF SURGICAL GLOVES    
APPARENT CONSUMPTION OF SURGICAL GLOVES    
ESTIMATED DEMAND    
DEMAND SUPPLY GAP    
PRESENT MANUFACTURERS/SUPPLIERS OF SURGICAL GLOVES    
ROLE OF ACCELERATORS IN GLOVES MAKING    
TECHNOLOGY AND PRODUCTION PROCESS FOR SURGICAL GLOVES    
POWDERED / POWDER FREE GLOVES: COMPARISON OF MANUFACTURING
PROCESSES    
POWDERED GLOVES    
MANUFACTURING FLOW CHART FOR POWDER-FREE-GLOVES    
PROCESSING METHOD OF SURGICAL GLOVES    
QUALITY CONTROL    
PRE-CENTRIFUGATION    
CENTRIFUGATION    
COMPOUNDING    
DIPPING AND COAGULATION    
PRE-VULCANIZATION LEACHING    
VULCANIZATION    
STRIPPING    
POST-VULCANIZATION LEACHING    
CHECKING AND PACKAGING    
MANUFACTURING PROCESS OF SURGICAL GLOVES    
THEORY    
PROCESS    
FORMULATION OF SURGICAL GLOVES    
DIPPED GOODS    
A TYPICAL COMPOUND FOR HOUSE-HOLD GLOVE    
PROCESS FLOW FOR MANUFACTURE OF NON-STERILE SURGICAL GLOVES    
PLANT LAYOUT    
PRINCIPLES OF PLANT LAYOUT    
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE    
PLANT LOCATION FACTORS    
PRIMARY FACTORS    
SPECIFIC FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
INTRODUCTION    
PROJECT HANDLING    
PROJECT SCHEDULING    
PROJECT CONSTRUCTION SCHEDULE    
TIME SCHEDULE    
SUPPLIERS OF RAW MATERIALS    
NATURAL RUBBER LATEX (N R LATEX)    
SULPHUR    
ZINC OXIDE    
THIAZOLE    
SUPPLIERS OF PLANT AND MACHINERY    
SURGICAL GLOVE PACKAGING MACHINE    
BALL MILL    
HOT AIR OVEN    
RUBBER COMPOUNDING MACHINES    
PORCELAIN FORMER FOR SURGICAL GLOVES    
RUBBER TESTING EQUIPMENT    
GLOBAL PLANT & MACHINERIES SUPPLIERS    
ADDRESSES FOR GETTING PERMISSION/APPROVAL    
FOR SURGICAL GLOVES    
BUYER’S ADDRESSES FOR SURGICAL GLOVES    

        
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET      

 

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