THERMOCOLE BASED DISPOSABLE CUPS, PLATES AND GLASSES
[EIRI/EDPR/1473] (J.C.:233)
INTRODUCTION
Expanded polystyrene (EPS) is a rigid and tough, closed-cell foam. It is usually white and made of pre-expanded polystyrene beads. EPS is used for disposable trays, plates, bowls and cups; and for carry-out food packaging (including the hinged lid containers popularly known as "clam shells"). Other uses include molded sheets for building insulation and packing material ("peanuts") for cushioning fragile items inside boxes. Sheets are commonly packaged as rigid panels (size 4 by 8 or 2 by 8 feet in the United States), which are also known as "bead-board".
Due to its technical properties such as low weight, rigidity and formability, EPS can be used in a wide range of different applications. Its market value is likely to rise to more than US$15 billion until 2020
Expandable polystyrene is available in a range of particle sizes from 0.2 to 3.0mm. and in shapes varying from round beads to ground cheinks of polymer. These particle are prepared either by heating polymer particle in the presence of blowing agent and allowing the blowing agent to penetrate the particle or by polymerizing the styrene monomer in the presence of blowing so that the blowing agent is entrapped in the polymerized bead. Typical blowing agents used in such processes are the various isomeric pentanis and hexanex, halo carbons or mixture of these materials.
COST ESTIMATION
Plant Capacity 3000 Kg./Day
Land & Building (12,000 sq.mt.) Rs. 7.65 Cr
Plant & Machinery Rs. 1.85 Cr
Working Capital for 1 Month Rs. 69.21 Lac
Total Capital Investment Rs. 10.54 Cr
Rate of Return 20%
Break Even Point 57%
CONTENTS
INTRODUCTION
PROPERTIES
USES AND APPLICATIONS
B.I.S SPECIFICATIONS
MARKET POTENTIAL
PRESENT MANUFACTURERS OF THERMOCOLE & MOULDED PRODUCTS
RAW MATERIAL ITS PROPERTIES & AVAILABILITY
PRODUCT (THERMOCOLE)
LOCATION OF THE PLANT
PROCESS OF MANNUFACTURE
PROCESS FLOW SHEET
OTHER METHODS
COMPLETE PLANT SUPPLIERS FOR THERMOCOLE DISPOSABLE PLATES
SUPPLIERS OF PLANT AND EQUIPMENTS
ADDRESS OF RAW MATERIAL SUPPLIERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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