Industry Overview
White Cement Based Wall Putty is a specially formulated plastering and surface-finishing material used to fill holes, patches, cracks, and other surface imperfections before the application of paint, primer, or distemper. Fillers and stoppers are generally paste-like, highly pigmented materials used to improve surface condition before painting operations.
White Cement Based Wall Putty is manufactured from white cement blended with selected fillers and additives and is suitable for application on concrete and mortar walls and ceilings, for both interior and exterior surfaces. It produces a smooth, bright-white and durable finish that can be over-coated with various water- and solvent-based paints. The material is water-resistant and can provide additional strength to treated surfaces. Its formulation may also contain fungicides to help prevent fungal growth.
Unlike conventional cement paint, white cement based wall putty does not require water curing after application. The report also covers related construction-chemical products and applications, including waterproofing compounds, floor hardeners, protective coatings and resins, adhesives, sealants, cement paints, tile adhesives, repair compounds, and other construction materials, together with formulations, manufacturing processes, technical specifications, testing methods, suppliers, and project economics.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 200.00 MT/day |
| Land & Building (6000 sq.mt.) | Rs. 4.41 Cr |
| Plant & Machinery | Rs. 4.58 Cr |
| Working Capital for 2 Months | Rs. 17.93 Cr |
| Total Capital Investment | Rs. 27.20 Cr |
| Rate of Return | 50% |
| Break Even Point | 30% |
Content Index
- INTRODUCTION
- TECHNICAL DATA
- DIRECTION FOR USE
- PRECAUTIONS
- SOME OF ITS FEATURES ARE:
- WATER-PROOFING COMPOUNDS
- FLOOR HARDENERS
- PROTECTIVE COATINGS AND RESINS
- ADHESIVES AND SEALANTS
- INDUSTRY STRUCTURE
- MARKET CHARACTERISTICS
- CURRENT SCENARIO
- USES AND APPLICATIONS
- USES AND APPLICATION OF CEMENT PAINTS
- RAW MATERIALS
- WHITE:
- BROWN:
- BLACKS:
- GREENS:
- YELLOW:
- BLUE:
- REDS:
- DOLOMITE (CAMG(CO3)2)
- HYDRATED LIME:-
- DERIVATION:-
- IMPURITIES:-
- HAZARDS:-
- USES:-
- CALCIUM CHLORIDE:-
- DERIVATION:-
- 2. CEMENT PAINT:
- CHOICE OF PIGMENT:
- A) CHEMICAL RESISTANCES:-
- B) MUTABILITY:-
- C) HINDING POWER:-
- D) WEATHERING:-
- E) PRICE:-
- PROCEDURE:
- PROPER DRYWALL REPAIR
- PREPARATION
- TOOLS AND MATERIALS (PICTURED)
- CUT THE HOLE
- CLEAN EDGES OF HOLE
- SECURE WOODEN PAINT STICK TO BACK OF HOLE
- SECURE DRYWALL REPAIR PIECE INTO PLACE
- APPLY MESH DRYWALL TAPE
- APPLY FIRST COAT OF DRYWALL "MUD", OR JOINT COMPOUND
- SAND
- SECOND COAT OF JOINT COMPOUND
- SECOND SANDING
- B.I.S. SPECIFICATION
- SPECIFICATIONS FOR CEMENT PAINTS AND PACKAGING:
- SPECIFICATIONS FOR PORTLAND CEMENT;
- SPECIFICATIONS FOR CEMENT TESTING:
- SPECIFICATIONS FOR HYDRATED LIME:
- SPECIFICATIONS FOR TITANIUM DIOXIDE:
- SPECIFICATION FOR CACL2, CALCIUM STEARATE:
- MARKET POSITION
- MARKET SIZE AND PAST GROWTH
- MAJOR PLAYERS
- KEY CHALLENGES
- GROWTH DRIVERS AND FUTURE OUTLOOK
- GROWTH IN URBAN HOUSING SECTOR:
- FIGURE: CEMENT CONSUMPTION IN INDIA
- GROWTH IN END-USE MARKET:
- MARKET SHARE OF CONSTRUCTION CHEMICALS
- GLOBAL CONSTRUCTION CHEMICALS CONSUMPTION
- CURRENT PRODUCTION
- OVERVIEW OF CONSTRUCTION CHEMICALS
- PRODUCT INSIGHTS
- END-USE INSIGHTS
- REGIONAL INSIGHTS
- COMPETITIVE INSIGHTS
- CLASSIFICATION OF CONSTRUCTION CHEMICALS
- A. CONCRETE ADMIXTURES
- COMPRESSIVE STRENGTH OF CONCRETE (IN KG.)
- CHEMICAL ADMIXTURES CAN BE BROADLY CLASSIFIED AS FOLLOWS:
- B. WATER PROOFING CHEMICALS
- C. FLOORING COMPOUNDS
- D. REPAIR AND REHABILITATION
- E. MISCELLANEOUS
- A. SEALANTS
- B. PROTECTIVE COATINGS AND RESINS
- C. GROUTS
- D. OTHERS (TILE ADHESIVES)
- MAJOR PLAYERS OF CONSTRUCTION CHEMICALS
- PRESENT MANUFACTURERS/EXPORTERS OF CONSTRUCTION CHEMICALS
- FUNCTION OF DIFFERENT INGREDIENTS IN THE PUTTY
- CALCIUM CARBONATE
- HOWEVER IN ELASTIC GLAZING.
- WHITE LEAD (LEAD CARBONATE)
- LINSEED OIL
- PRESENT MANUFACTURERS/SUPPLIERS OF WALL PUTTY
- USES AND FEATURES OF INTEGRAL WATER PROOFING COMPOUND
- USES:
- FEATURES:
- PRECAUTION AND LIMITATION OF INTEGRAL WATER PROOFING
- TECHNICAL DATA:
- SHELF LIFE:
- HEALTH & SAFETY:
- PROPERTIES & FEATURES OF DRY WALL PUTTY (WHITE CEMENT BASED)
- AVAILABLE IN FINE AND COARSE FINISH
- PROTECTION TO EXPENSIVE PAINTS
- ENHANCES THE BEAUTY OF YOUR EXPENSIVE PAINTS
- PROVIDE BEST VALUE FOR YOUR MONEY
- PREPARATION OF ITALIAN WALL PUTTY PASTE
- APPLICATION METHOD OF DRY WALL PUTTY (WHITE CEMENT BASED) WITH TECHNICAL DATA
- HOW TO USE ITALIAN WALL PUTTY
- TECHNICAL DATA
- ADVANTAGE AND COMPARISON OF DRY WALL PUTTY (WHITE CEMENT BASED OVER TRADITIONAL WALL PUTTY
- COMPARISON BETWEEN DRY WALL (WHITE CEMENT BASED) TRADITIONAL WALL PUTTY
- PROPERTIES OF RAW MATERIALS USED
- WHITING
- FORMULATIONS OF WALL PUTTY
- FORMULATION NO-1
- FORMULATION NO-2
- FORMULATION-3
- PREPARATION:
- MANUFACTURE OF WHITE CEMENT BASED DRY WALL PUTTY
- BENEFITS
- ECO-FRIENDLY
- PRODUCT SPECIFICATIONS
- MIXING METHOD OF WALL PUTTY
- PROCESS FLOW DIAGRAM
- FORMULATION & PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)
- FORMULATION OF DRY WALL PUTTY (WHITE CEMENT BASED)
- MANUFACTURING PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)
- PROCESS FLOW DIAGRAM
- FORMULATIONS OF WHITE CEMENT BASED PUTTY
- TABLE 1
- EXAMPLE
- TABLE 2
- TABLE 4
- TYPICAL COMPOSITION OF DRY WALL PUTTY (WHITE CEMENT BASED)
- TABLE 5
- TABLE 6
- CEMENTITIOUS WALL PUTTY FORMULATIONS
- TYPICAL FORMULATION OF CEMENT PAINTS
- PROPERTIES OF INTERGRAL WATER PROOFING COMPOUND IN LIQUID FORM
- FORMULATION OF INTERGRAL WATER PROOFING COMPOUND
- PROCESS FLOW DIEGRAM
- PROPERTIES AND CHARACTERISTICS OF STARCH ETHER IN HYDRAULIC BINDER SUSPENSION
- THICKENING
- ADJUSTMENT OF THE FLOW CHARACTERISTICS
- COMPATIBILITY WITH OTHER COMPONENTS
- CALCIUM SENSITIVITY OF THE STARCH ETHER
- TYPES OF CONSTRUCTION MATERIALS
- CEMENTITIOUS BASED CONSTRUCTION MATERIALS
- APPLICATION AREAS INCLUDE:
- R&D: ADHESIVES FOR TILES
- GYPSUM BASED CONSTRUCTION MATERIALS
- APPLICATION AREAS INCLUDE:
- SUITABLE PRODUCT IS:
- CONCRETE PRODUCTION
- APPLICATION AREAS INCLUDE:
- FORMULATIONS FOR SELECTED APPLICATIONS
- GYPSUM WALL PLASTER
- TECHNICAL SPECIFICATIONS:
- APPLICATION OF WALL PLASTER/PUTTY
- COMPARISON OF CEMENT & GYPSUM PLASTER:
- PROCESS OF MANUFACTURE WITH FORMULATION
- FORMULATION NO.1.
- LEAK SEALING COMPOUND FORMULATION NO.1.
- PROCESS
- FORMULATION OF
- (A) PU RESIN BASED COMPONENT &
- (B) SINGLE COMPONENT FLEXIBLE WATER-PROOFING COATING
- PART -A (PU RESIN BASED COMPONENT)
- (B) SINGLE COMPONENT FLEXIBLE WATER-PROOFING COATING
- PROCESS OF MANUFACTURE OF PU RESIN BASED COMPONENTS & SINGLE COMPONENTS FLEXIBLE WATER PROOFING COATING
- PROCESS FLOW DIAGRAM
- EPOXY RESIN BASED CORROSIVE RESISTANT & PROTECTIVE COATING
- HARDENER
- MANUFACTURING PROCESS OF EPOXY RESIN BASED CORROSIVE RESISTANT & PROTECTIVE COATING
- PROCESS FLOW DIAGRAM
- FORMULATION OF TILE ADHESIVE
- PROCESS OF MANUFACTURE OF TILE ADHESIVE
- PROCESS FLOW DIAGRAM
- FORMULATION OF CEMENT WATER PROOFING COMPOUND
- MANUFACTURING PROCESS OF CEMENT WATER PROOFING COMPOUND
- PROCESS FLOW DIAGRAM
- PROCESS OF MANUFACTURE OF SEALANT (EPOXY BASED)
- FORMULATION OF SEALANT (EPOXY BASED)
- PROCESS FLOW DIAGRAM FOR SEALANT (EPOXY BASED)
- MANUFACTURING PROCESS OF LEAK SEALING COMPOUND
- PROCESS FLOW DIAGRAM FOR LEAK SEALING COMPOUND
- LEAK SEALING COMPOUND
- FORMULATION OF CEMENT ADMIXTURE
- CURING COMPOUNDS, CLEAR, DYED
- WHITE-PIGMENTED WAX RESIN CURING COMPOUND
- SODIUM SILICATE CURING COMPOUND, CLEAR, DYED
- CHLORINATED RUBBER CURING COMPOUND
- CONCRETE INTEGRAL WATERPROOFING (CALCIUM CHLORIDE)
- TESTING METHOD OF INTEGRAL WATER PROOFING COMPOUNDS
- 1 SCOPE
- 2 REFERENCES
- 3 REQUIREMENTS
- 4 SAMPLING
- 5 PACKAGING
- 6 MARKING
- TEST METHOD FOR DETERMINATION OF PERMEABILITY TO WATER OF EMENT MORTARS WITH AND WITHOUT ADDITION OF INTEGRAL WATERPROOFING COMPOUND
- B-1 GENERAL
- B-2 TESTING EQUIPMENT
- B-3 STANDARD SAND
- B-4 PREPARATION OF MORTAR
- B-5 PREPARATION OF SPECIMEN
- B-6 CURING AND STORAGE OF SPECIMEN
- B-7 PROCEDURE OT" TEST
- B-8 FAULTY SPECIMEN AND RETESTS
- FIG. 1 GENERAL ARRANGEMENT OF PERMEABILITY TEST UNIT
- FIG. 2 DETAIL OF PERMEABILITY UNIT
- FIG. 3 SPECIMEN COMPACTING APPARATUS (GUIDE AND RAMMER)
- FORMULATION OF CEMENT PAINTS
- FORMULATION OF CEMENT PAINTS
- FORMULATION OF CEMENT PAINTS (LIGHT WEIGHT COATING APPLICATION)
- FORMULATIONS AND PROCESS OF CEMENT PAINTS
- FORMULATIONS FOR DRY CEMENT PAINT
- MANUFACTURING PROCESS OF CEMENT PAINT
- THE MANUFACTURE IS GENERALLY DIVIDED INTO 2 STAGES:
- MIXING:
- GRINDING:
- BALL MILLS:
- FINISHING AND PACKAGING:
- PROCESS FLOW SHEET
- CEMENT WATER-PROOFING PAINT (SNOWCEM TYPE FORMULATIONS & MANUFACTURING PROCESS)
- CEMENT WATER-PROOFING PAINT (SNOWCEM TYPE) FORMULATIONS
- 5. FOR COLOURING:-
- AS PER OUR FINDINGS CEMENT WATER-PROOFIMG PAINT (SNOWCEM TYPE) FORMULATIONS
- FORMULATION NO. 1
- FORMULATION NO. 2
- FORMULATION NO. 3
- FORMULATION NO. 4
- IRON OXIDES
- IRON OXIDE RED
- FERRIC OXIDE
- YELLOW IRON OXIDE
- MANUFACTURING PROCESS OF CEMENT WATER PROOFING PAINT (SNOWCEM TYPE)
- PROCESS FLOW SHEET DIAGRAM FOR MANUFACTURE OF CEMENT WATER PROOFING PAINT (SNOWCEM TYPE)
- PROCESS IN DETAILS
- SUPPLIERS OF PLANT & MACHINERY
- MIXERS:
- PULVERISER/GRINDER
- SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
- SUPPLIERS OF RAW MATERIALS
- WHITE CEMENT
- CALCIUM SULPHATE / CALCIUM CARBONATE
- CALCIUM ALUMINATE/SODIUM METASILICATE
- WHITING
- LINSEED OIL
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
White cement based wall putty is a surface-finishing material used to fill imperfections and prepare walls and ceilings for painting. It is formulated using white cement, fillers, and additives and can be applied over concrete and mortar surfaces for interior and exterior applications. After application, it provides a smooth, bright-white surface suitable for over-coating with different types of paints. The report also describes properties such as water resistance and the inclusion of fungicides in suitable formulations to help prevent fungal growth.
The main use of white cement based wall putty is to create a smooth and uniform surface before applying paint, primer, or distemper. It is suitable for filling holes, patches, surface irregularities, and other minor imperfections on concrete and mortar walls and ceilings. The prepared surface can then receive water- or solvent-based paints. Properly formulated putty can also contribute to surface durability, water resistance, and improved appearance while providing a suitable base for decorative coatings.
White cement based wall putty primarily levels and smooths the surface, whereas cement paint is generally used as a coating. Wall putty is formulated as a filler and sealer to correct surface imperfections and create a smooth base for subsequent painting. The report specifically notes that white cement based wall putty does not require water curing after application, unlike cement-based coating practices that may require curing. Its smooth white finish also provides a suitable base for different decorative paint systems.
Wall putty formulations generally use white cement together with mineral fillers and performance-enhancing additives. The report discusses materials including calcium carbonate, whiting, dolomite, hydrated lime, calcium chloride, titanium dioxide, and other ingredients associated with construction-chemical formulations. The exact combination and proportion depend on the desired product properties and formulation. Selection of raw materials should consider purity, particle characteristics, compatibility, performance requirements, and applicable product specifications.
Wall putty manufacturing requires suitable mixing and material-handling equipment selected according to the formulation and production scale. The report specifically includes suppliers for mixers and pulveriser/grinder equipment, along with suppliers of plant and machinery and imported machinery. A typical dry-mix operation involves accurate raw-material handling, controlled mixing, and appropriate finishing and packaging. Equipment selection should account for product consistency, mixing efficiency, dust control, material compatibility, production capacity, maintenance requirements, and the required quality of the finished putty.
Quality and testing should verify that the finished product meets its intended technical and application requirements. The report covers B.I.S. specifications and testing-related subjects for cement paints, Portland cement, cement testing, hydrated lime, titanium dioxide, calcium chloride, and other construction-chemical materials. It also discusses testing methods for integral waterproofing compounds and water permeability of cement mortars. In industrial production, consistent raw-material quality, controlled formulation, effective mixing, packaging, and routine product testing are important for maintaining uniform performance.
The report covers a broad range of construction-chemical products in addition to wall putty. These include waterproofing compounds, floor hardeners, protective coatings and resins, adhesives, sealants, concrete admixtures, flooring compounds, repair and rehabilitation materials, grouts, tile adhesives, curing compounds, cement paints, cement waterproofing paints, epoxy-based coatings, PU resin-based components, leak sealing compounds, and gypsum-based construction materials. It also includes formulations, manufacturing processes, technical data, process flow diagrams, raw materials, machinery suppliers, and related testing methods.
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