Detailed Project Report on Wheat Flour Mill

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WHEAT FLOUR MILL

[EIRI/EDPR/1501] J.C.: 287

INTRODUCTION

India is ranked as the world’s largest producer of a number of agri-products including milk and dairy products and pulses and the second largest producer of rice, wheat, sugar and cotton.

Based on the third advance estimates of the Indian Ministry of Agriculture announced on 12 May, 2009, the agricultural production during the 2008/9 crop year is summarized below:

• Total food grain production estimated at 229.85 million tonnes (MT).

• Wheat production at a record 77.63 MT.

• Rice production at an all time record of 95.68 MT.

• Pulses production is estimated at f 14.16 MT

The plant will have facility to produce, Maida, sooji, Atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state.

The same plant can be used to process other cereals such as rice gram, dal etc. However, attempt is made have to examine feasibility and profitability of processing wheat to produce Maida, Suji, Atta and bran.

Flour mill serve the purpose of processing wheat to convert it into flour. Wheat grains are the seeds of the wheat plant which is able to grow is kinds of soil and under widely differing climatic conditions. The principle wheat’s of commerce belong to the botanical groups Triticum vulgane, Triticum drum and triticum compactum. A grain of wheat is avoid in shape and it bears at one end a number of short fine Grains.

The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins.

The enveloping skins are pericarp consists of the eipdorumis, epicarp and endocarp. The pericarp represent about 6% of the grain. The seed coat consisting of the testa the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated.

COST ESTIMATION

Plant Capacity 115.00 MT/Day

Land & Building ( 5000 Sq.Kmsr)            Rs 3.15 Cr
Plant & Machinery                                       Rs.1.72 Cr
W.C. for 1 Month                                         Rs. 5.71 Cr
Total Capital Investment                             Rs. 10.94 Cr
Rate of Return                                             67%
Break Even Point                                        30%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

MARKET SURVEY REPORT & FUTURE DEMAND OF FLOUR MILL

MARKET POSITION - ROLLER FLOUR MILLING INDUSTRY

IN INDIA - PROFILE & GOVERNMENT POLICIES

NAMES OF THE SELECTED ROLLER FLOUR MILLS

COMPOSITION OF FLOUR

FLOUR IMPROVERS

RAW MATERIALS

ROLLER FLOUR MILL MACHINERY

DETAILS OF ROLLER FLOUR MILL MACHINERIES

MANUFACTURING PROCESS

PROCESS FLOW SHEET

MANUAL PROCESS (OPTIONAL)

METHODS OF SEPARATION:

PURPOSE

HORIZONTAL SCOURER:

QUALITY AND GRADE

GENERAL TESTS

PRINCIPLES OF PLANT LAYOUT

SUPPLIERS OF FLOUR MILLING MACHINE

DETAILS OF ROLLER FLOUR MILL MACHINERIES

CLEANING / GRADING SYSTEM

DRUM-SIEVE MACHINE

VIBRO SEPARATOR

3 DECK PRE CLEANER

AIR-RECYCLING SYSTEM

CONVEYING SYSTEMS

BELT CONVEYOR

HORIZONTAL ROLLER MILL

DOUBLE-DIAGONAL ROLLER MILL

DISINTEGRATOR

HAMMER MILL

UTILITIES

IMPLEMENTATION SCHEDULE

GMP/GHP CRITERIA FOR FOOD

EFFLUENT TREATMENT AND DISPOSAL

EQUIPMENT REQUIREMENTS

SWOT ANALYSIS

INDIAN STANDARD

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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