Detailed Project Report on non-woven fabric bags

NON-WOVEN FABRIC BAGS
[CODE NO.3157]  


Nonwoven fabrics are broadly defined as sheet or web structures bonded together by entangling fiber or filaments (and by perforating films) mechanically, thermally or chemically. They are flat or tufted porous sheets that are made directly from separate fibers, molten plastic or plastic film. They are not made by weaving or knitting and do not require converting the fibers to yarn. Typically, a certain percentage of recycled fabrics and oil-based materials are used in nonwoven fabrics. The percentage of recycled fabrics vary based upon the strength of material needed for the specific use. In addition, some nonwoven fabrics can be recycled after use, given the proper treatment and facilities. For this reason, some consider nonwovens a more ecological fabric for certain applications, especially in fields and industries where disposable or single use products are important, such as hospitals, schools, nursing homes and luxury accommodations.

Nonwoven fabrics are engineered fabrics that may have a limited life, single-use fabric or a very durable fabric. Nonwoven fabrics provide specific functions such as absorbency, liquid repellence, resilience, stretch, softness, strength, flame retardancy, washability, cushioning, thermal insulation, acoustic insulation, filtration, use as a bacterial barrier and sterility. These properties are often combined to create fabrics suited for specific jobs, while achieving a good balance between product use-life and cost.

They can mimic the appearance, texture and strength of a woven fabric and can be as bulky as the thickest paddings. In combination with other materials they provide a spectrum of products with diverse properties,and are used alone or as components of apparel, home furnishings, health care, engineering, industrial and consumer goods.

COST ESTIMATION

Plant  Capacity                           :    12000.00 Bags/day           
Land & Building (300 Sq.Mt)    :    Rented
Plant & Machinery                       :   Rs. 15.50 Lacs
Working Capital for 1 Month    :    Rs. 10.17 Lacs
Total Capital Investment          :    Rs. 28.67 Lacs
Rate of Return                            :   38%
Break Even Point                       :    74%


INTRODUCTION    
PRINTED NONWOVEN PUNCH BAG    
NONWOVEN TOTE BAG W/ZIPPER    
FOLDABLE NONWOVEN TOTE BAG       
DEFINITION OF NONWOVEN    
NON WOVEN FABRIC      
PP NONWOVEN FABRIC              
PP GRADES FOR NONWOVEN NONWOVEN    
SPECIFICATIONS    
NONWOVEN SHOPPING BAG    
FEATURES OF THE NON WOVEN SHOPPING BAG:    
SPECIFICATIONS:    
PRODUCTS APPLICATIONS:    
USES AND APPLICATIONS    
NONWOVEN FABRIC- RAW MATERIAL    
NON-WOVEN MATERIALS ARE USED    
IN NUMEROUS APPLICATIONS, INCLUDING    
STAPLE NONWOVENS    
SPUNLAID NONWOVENS    
AIR-LAID PAPER    
OTHER    
BONDING    
MARKET SURVEY    
NON WOVEN POLYPROPYLENE    
DEMAND SUPPLY GAP    
IMPORT DATA OF NON WOVEN BAGS    
EXPORT DATA OF NON WOVEN BAGS    
MARKET SURVEY (GLOBAL)    
PRESENT MANUFACTURERS    
MANUFACTURING PROCESS    
NONWOVEN LOOP HADLE BAG W/RECTANGLE BASES    
NONWOVEN PUNCH BAG W/BOTTOM GUSSET    
NONWOVEN POUCH W/ GOLD PRINTING   
NONWOVEN T-SHIRT BAG    
NON-WOVEN BAG PINK W/SNAP    
PLAIN NONWOVEN BAG    
NONWOVEN TOTE BAG W/O STITCHING    
METHOD OF TESTING NON WOVEN    
STANDARD TEST METHOD FOR TEARING STRENGTH OF FABRICS
BY THE TONGUE (SINGLE RIP) PROCEDURE    
STANDARD TEST METHOD FOR TEARING STRENGTH OF NONWOVEN FABRICS    
STANDARD TEST METHOD STIFFNESS OF NONWOVEN FABRICS
USING THE CANTILEVER TEST    
STANDARD TESTING METHOD OF THE NON-WOVEN FABRICS    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED    
IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF PLANT & MACHINERY (FOREIGN)    
           

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET