ACID SLURRY (LINEAR ALKYL BENZENE SULPHONIC ACID)
[EIRI/EDPR/4418] J.C.: 2620XL
INTRODUCTION
Acid Slurry (LABSA) is a detergents active anionic in nature. There are many other detergent actives such as A.O.S., Fatty alcohol, Non-Ionic etc. But due to cost effectiveness Acid Slurry (LABSA) dominates the detergent active market. There is a growing demand of acid slurry. But, there is a huge gap of supply of raw materials. Global demands for this product are increasing rapidly. Looking the expected demand of these products in global market as well as in domestic market, the proposed projects have acceptability in the local and international market.
Synthetic detergents had been developed in the beginning of 20th century and started making inroads into the area earlier served by washing compounds i.e. soaps made traditionally from oils/fats and caustic soda. Since soaps have comparatively lesser washing characteristics in hard water than synthetic detergents, synthetic washing compounds have been able to occupy a significant market which was enjoyed by washing soaps earlier. The term detergents which originated from the Latin word detergine (i.e. to wipe off), is now a day’s applied to all synthetic washing compounds. Synthetic detergents are not only used as cleaning materials but also have industrial applications in textiles, pesticide industry as carriers, etc.
It is intended to prepare a Feasibility Report to install 600 Tons/Year Acid Slurry (LABSA) production facility as a Green Field Project.
COST ESTIMATION
Plant Capacity 2 MT/Day
Land & Building (1000 sq.mt.) Rs. 1.20 Cr
Plant & Machinery Rs. 97.94 Lac
Working Capital for 0.5 Month Rs. 35.21 Lac
Total Capital Investment Rs. 2.88 Cr
Rate of Return 41%
Break Even Point 53%
CONTENTS
INTRODUCTION
USES/APPLICATIONS
MARKET OVERVIEW
GLOBAL LABSA MARKET INSIGHTS
PROPERTIES/SPECIFICATIONS
PROPERTIES OF LABSA
SPECIFICATIONS OF LABSA
QUALITY CONTROL AND STANDARDS
ACID SLURRY (IS 8401:1987)
HAZARDS
ADVERSE HUMAN HEALTH EFFECTS:
ENVIRONMENTAL EFFECTS:
OTHER EFFECTS:
FIRST AID MEASURES
INGESTION:
INHALATION:
EYE CONTACT:
ANNOTATIONS TO A PHYSICIAN:
HANDLING:
FIRE FIGHTING MEASURES
GENERAL INFORMATION:
SUITABLE EXTINGUISHING MEDIA:
NOT SUITABLE EXTINGUISHING MEDIA:
SPECIFIC HAZARDS:
SPECIAL EQUIPMENTS:
CHEMICAL REACTIONS/FORMULATION
REACTION CARRIED OUT AS GIVEN BELOW:
SULPHONATING STAGE:
DILUTION STAGE & SEPARATION STAGE
RAW MATERIALS
LINEAR ALKYL BENZENE
SULPHURIC ACID
SUPPLIERS OF RAW MATERIALS
MANUFACTURING PROCESS STEPS
PROCESS FLOW
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
ETP FLOW DIAGRAM (TYPICAL)
SEWAGE AND WASTE WATER EFFLUENT
STP FLOW DIAGRAM (TYPICAL)
WASTE GENERATION & MANAGEMENT/GREEN BELT
GREEN BELT
WATER (ESTIMATED)
PLANT/MACHINERY (BROADLY)
SUPPLIERS OF PLANT & MACHINERIES/TURNKEY
STORAGE VESSEL (CHEMICAL)
MATERIAL HANDLING EQUIPMENTS
LABORATORY EQUIPMENTS
POLLUTION CONTROL EQUIPMENTS
PROCESS EQUIPMENTS
STORAGE TANKS
POWER TRANSFORMERS
ETP PLANTS
PLATEFORM WEIGHING MACHINE
UTILITIES PER MONTH (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
PRELIMINARY LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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