Detailed Project Report (DPR) on Aluminium Coil Coating for ACP and Roofing Industry

Detailed Project Report (DPR) on Aluminium Coil Coating for ACP and Roofing Industry

ALUMINIUM COIL COATING FOR ACP AND ROOFING INDUSTRY

[EIRI/EDPR/1257] J.C.: 9915XL


INTRODUCTION

Aluminum is a silvery white crystalline solid tensile strength (Annealed)-6800 psi, cold rolled 16000 psi and form Frotective coating of aluminum oxide approximately 50 angstrong thick Which make it highly resistance to ordinary corrosion.

The advantages of aluminum coil (coated) such as light weight strength corrosion resistance durability easy in fabrication attractive apparance and easy maintenance make it a popular material for use in modern building.

Aluminum required for use in building construction as coated is available from large scale manufacture such as hindalco, balco, jindal etc as extruded section such a coil and in various shape and size for specific use.

Coated aluminum coil have good appearance and finish and the maintenance expense are almost negligible.


COST ESTIMATION

Plant Capacity            60 MT/Day  

Land & Building (8000 sq.mt.)    Rs. 7.15 Cr    

Plant & Machinery                    Rs. 6.94 Cr 

Working Capital for 3 Months    Rs. 111.20 Cr 

Total Capital Investment          Rs. 125.66 Cr 

Rate of Return                          20%

Break Even Point                      45%


CONTENTS

INTRODUCTION

B.I.S SPECIFICATIONS

PROPERTIES

USES AND APPLICATION

MARKET SURVEY

THE INDUSTRY AND THE COIL COATING MARKET IN INDIA

STATE OF THE ART SCENE (INTERNATIONAL

STATUS OF THE INDIAN INDUSTRY

TECHNOLOGY ABSORPTION AND GAPS

RAW MATERIALS

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS

PLANT LAYOUT

SUPPLIERS OF PVDC

SUPPLIERS OF ALUMINIUM COATED COILS

SUPPLIERS OF ALUMINIUM COILS

SUPPLIERS OF ALUMINIUM COATING LINE

SUPPLIERS OF PICKLING CHEMICALS

SUPPLIERS OF SPRAY DRYERS

SUPPLIERS OF OVEN

SUPPLIER OF ETP PLANT

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF DG SETS

SUPPLIERS OF ELECTRICAL TRANSFORMERS

SUPPLIERS OF WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF MACHINE SHOP TOOLS

SUPPLIERS OF JIGS AND FIXTURES

SUPPLIERS OF TESTING EQUIPMENT

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF DECOILERS

SUPPLIERS OF COOLING MACHINES

SUPPLIERS OF DEGREASING EQUIPMENT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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