CABLE LUGS MANUFACTURING
(ALUMINIUM AND COPPER)
[CODE NO.3382]
Cable lugs are the devices used for connecting cable and wire conductors in electrical installations and equipment. These are used when permanent, direct fastening methods are not feasible or necessary. In general, lugs are fixed to cables and wires by inserting the conductor/s into the barrel (tube) of the device and then barrel is crimped, soldered or welded onto the conductor for secure mechanical and electrical joint. The connection end of the lug is then fastened to connection point by means of a bolt, screw, or spring clip. Numerous sizes, configurations and material types are available to suit particular applications.
Connector end of lug is typically chosen for its compatibility to the terminal type. Fork or U-shaped lugs are used for screw terminals; closed-ring or O-type lugs are used for bolt-on applications; and pin lugs are used for press-on terminals. A cable lug also serves as a cable-size reducer, thereby allowing thick cables to be attached to a connector with a smaller diameter.
Cable lugs are devices used for connecting cables to electrical appliances, other cables, surfaces, or mechanisms. The clamps that connect wires to an automotive battery are a common example of a cable lug, as are the ends of battery jumper cables. Designed to be easily installed and removed for repairs or maintenance, cable lugs area generally used when permanent, direct-fastening methods are not feasible or necessary.
The words "cable" and "wire" are sometimes mistakenly interchanged. Cables are made from multiple wire strands, while wires consist of a single strand. Both cables and wires may be used with cable lugs of a suitable type.
One end of a cable lug is typically used for connecting a cable, which could be soldered, welded, or crimped depending on the type. The connection end of the lug is then fastened to a matching terminal or connection point by means of a bolt, screw, or spring clip. Numerous sizes, configurations, and material types typically are available to suit particular applications, but metal is the predominate material used. A cable lug is sometimes called a "cable connector" or "cable anchor," depending on industry jargon and application.
The connector end of a cable lug is typically chosen for its compatibility to the terminal type or anchoring method. Fork or U-shaped lugs are used for screw terminals; closed-ring or O-type lugs are used for bolt-on applications; and pin or spade lugs are used for press-on pin or blade terminals. A cable lug also serves as a cable-size reducer, thereby allowing thick cables to be attached to a connector with a smaller diameter.
Lug is A connecting device with barrel accommodating respective conductor size of electrical cable and which has a fixing arrangement of termination by means of a bolt fixing or pin-insertion in tunnel type terminal blocks and screwing.
Cable lugs, also referred to as Cable terminal ends or cable shoes are electrical supplies utilized to securely connect or terminate cables to electrical devices, power or control panels, junction boxes, equipments and machineries. These lugs are often used to join power cables together as well. Cable Lugs intended to ensure the safety of both the appliances and human beings. These lugs can be uniquely engineered according to the client’s preferences and requirements.
COST ESTIMATION
Plant Capacity : 400.00 Kg./day
land & Building (500 Sq.Mtr) : Rs. 84.50 Lacs
Plant & Machinery : Rs. 28.95 Lacs
Working Capital for 2 Months : Rs. 1.07 Cr
Total Capital Investment : Rs. 2.34 Cr
Rate of Return : 33%
Break Even Point : 55%
INTRODUCTION
TYPES OF LUGS:
(1) TUBULAR TERMINAL ENDS:
(2) RING TYPE TERMINAL ENDS:
3) PIN TYPE TERMINAL ENDS:
(4) FORK TYPE TERMINAL END:
COMPRESSION CABLE LUGS
CRIMPING LUGS
WHAT IS CRIMPING?
WHAT ARE CRIMPING LUGS?
CABLE LUGS
WHAT ARE CABLE LUGS?
ELECTRICAL LUGS AND ITS VARIOUS APPLICATIONS
PURCHASE EFFICIENT ELECTRICAL LUGS FROM THE BEST COMPANIES!
COPPER CABLE LUGS
COPPER LUGS
DESCRIPTION:
APPLICATION:
ALUMINIUM CABLE LUGS
USES AND APPLICATION
TYPE OF TERMINALS APPLICATION
APPLICATION OF TUBULAR COMPRESSION CABLE LUG
FIELD OF APPLICATIONS
B.I.S. SPECIFICATION
MARKET SURVEY
GOVT. INITIATIVES TO BOOST CABLE INDUSTRY IN INDIA
RECOMMENDED BY COLOMBIA
SOME OF THE MAJOR COMPANIES IN THE INDUSTRY INCLUDE –
FUTURE OUTLOOK INDIA WIRES AND CABLES MARKET 2015-2019
EXPORT DATA OF CABLE LUGS
SPECIFICATIONS OF CABLE LUGS
MANUFACTURERS/SUPPLIERS OF CABLE LUG
PROCESS FLOW CHART
FABRICATION PROCESS OF LUG
1. RAW MATERIAL
2. FABRICATION
STAGES OF MANUFACTURING PROCESS OF TUBULAR CABLE LUGS
QUALITY CONTROL
A. RAW MATERIAL
B. FINISHED MATERIAL
C. PROCESS INSPECTION
TESTING
(A) TYPE TEST:
A) ELECTRICAL RESISTANCE TEST
B) TEMPERATURE TEST
ROUTINE TEST:
1) DIMENSIONAL ANALYSIS
2) ELECTRICAL CONDUCTIVITY TEST
3) SURFACE FINISH
4) FLATTENING TEST
MARKING
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
ALUMINIUM TUBE
COPPER TUBE
PICKLING CHEMICALS
TIN INGOT
SUPPLIERS OIF PLANT AND EQUIPMENTS
PIPE CUTTING MACHINE
CNC TURRET PUNCH PRESS AND CNC PRESS BREAK
CNC PRESS
PUNCHING PRESS
POWER PRESS
BENDING MACHINE
MECHANICAL PRESS
CNC PLASMA CUTTING MACHINE
CNC SHEET BENDING MACHINE
CNC PUNCHING PRESS
DRILLING MACHINE
POWER HACSAW
GRINDING MACHINE
TIN PLATING PLANT
POWER TRANSFORMERS
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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