CAUSTIC SODA FROM TRONA
[CODE NO. 3039]
Sodium hydroxide (NaOH), also known as lye and caustic soda, is an inorganic compound. It is a white solid and highly caustic metallic base and alkali of sodium which is available in pellets, flakes, granules, and as prepared solutions at different concentrations. Sodium hydroxide forms an approximately 50% (by mass) saturated solution with water.
Sodium hydroxide is soluble in water, ethanol and methanol. This alkali is deliquescent and readily absorbs moisture and carbon dioxide in air.
Sodium hydroxide is used in many industries, mostly as a strong chemical base in the manufacture of pulp and paper, textiles, drinking water, soaps and detergents and as a drain cleaner.
Caustic soda, also known as sodium hydroxide (NaOH) is an important industrial chemical product produced on a tonnage basis in both solid and liquid form. It is deliquescent, absorbing water vapour and carbon dioxide from the air. It is also extremely corrosive and should be handled with great care. Adequate protection from body with the solid form or concentrated solutions should be provided. It is also a fire hazard compound as it heats spontaneously and may ignite combustible materials that are nearby.
Natural deposits containing sodium carbonate are scattered through out the world. The most abundant and useful form of sodium carbonate are these deposits as called trona.
A sodium carbonate deposit is, normally, a massive brown matrix of trona containing other alkaline minerals, as well as shales.
COST ESTIMATION
Plant Capacity 100.00 MT./day
Land & Building (16000 Sq.Mtr) Rs. 9.21 Cr
Plant & Machinery Rs. 53.70 Cr
W.C. for 3 Months Rs. 17.89 Cr
Total Capital Investment Rs. 81.50 Cr
Rate of Return 36%
Break Even Point 46%
INTRODUCTION
PROPERTIES AND CHARACTERISTICS
USES AND APPLICATION
B.I.S. SPECIFICATION
RAW MATERIALS
MARKET SURVEY
GLOBAL MARKET POSITION OF CAUSTIC SODA
MANUFACTURING PROCESS OF CAUSTIC SODA FROM TRONA
PROCESS FLOW DIAGRAM
PROCESS DETAILS
FLOW DIAGRAM
PROCESS FLOWSHEET FOR MANUFACTURING OF CAUSTIC SODA FROM SODA ASH
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (INDIA)
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
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